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- >------cut, slash, deforest ----------------------
- >
- > BUILDING AND USING PHONE PATCHES
- >
- > From simple to elegant, patches help make the connection
- >
- >
- > By
- >
- > Julian Macassey, N6ARE
- >
-
-
- > First Published in Ham Radio Magazine
- > October 1985.
- >
- >
- > In telephone company parlance, a patch is any connection
- >between a phone line and another communications device, whether
- >it be a radio, a tape recorder, a data device (such as a modem),
- >or even another phone line.
- >
- > Radio Amateurs, on the other hand, tend to limit the meaning
- >of "patch" to the connection of transmitters or receivers to the
- >phone line for phone conversations. But there's more to it -
- >Amateurs can and do use phone patches for purposes other than
- >telephone conversations. One particularly effective application
- >is for checking TVI and RFI complaints; simply set the
- >transmitter on VOX, go to the site of the interference complaint,
- >and then key your transmitter via the phone line. Doing this
- >will indicate whether your transmitter is or is not the source of
- >the problem. If it is, you can use this method to test the
- >measures you've taken to correct the problem.
- >
- > A phone line is, simply speaking, a 600-ohm balanced feed
- >device - which also happens to be how professional audio can be
- >described. Most modern Amateur transmitters have 600-ohm
- >unbalanced inputs; most cassette recorders have a 600-Ohm
- >unbalanced input; the "tape" outputs on home stereos are also
- >600-ohm unbalanced. All this makes patching relatively simple.
- >While there are various degrees of sophistication and complexity
- >in patching, in an emergency, patches can be easily put together
- >using readily available components. Before starting to build a
- >patch, however, it might be helpful to read last month's article
- >on understanding phone lines.
- >
- >
- >The Simple Patch
- >
- > The simplest way to patch a phone line to another piece of
- >equipment is to use a couple of capacitors to block the phone
- >line DC. While this simple approach will work in a pinch, it
- >will tend to introduce hum to the line because of the unbalance
- >introduced. The capacitors used should be nonpolar, at least 2-
- >ohm F, and rated at 250 volts or better (see fig.1).
- >
- > To hold the line, the patch should provide a DC load by
- >means of a resistor (R6) or by simply leaving a phone off the
- >hook. The receiver output may need a DC load (R7) to prevent the
- >output stage from "motorboating." Use two capacitors to maintain
- >the balance.
- >
- > With all patches hum can be lessened by reversing the phone
- >wires. A well-made patch will have no discernible hum.
- >
- >
- >The Basic Phone Patch
- >
- > Because a phone line is balanced and carries DC as well as
- >an AC signal, a patch should include a DC block, a balun, and a
- >DC load to hold the line. The best component for doing this is a
- >600-ohm 1:1 transformer such as those used in professional audio
- >and for coupling modem signals to the phone line, available from
- >most electronics supply houses. Old telephone answering machines
- >are also a good source of 600-ohm transformers. Some
- >transformers are rated at 600-900 ohms or 900-900 ohms; these are
- >also acceptable. Make sure that the transformer has a large
- >enough core, because DC current will be flowing through it.
- >(Some small-core transformers become saturated and distort the
- >signal.)
- >
- > In section 68.304 of the FCC Part 68 regulations, it states
- >that a coupling transformer should withstand a 60 Hz 1kV signal
- >for one minute with less than 10 mA leakage. For casual use this
- >may seem unimportant, but it provides good protection against any
- >destructive high voltage that may come down the phone line, and
- >into the Amateur's equipment. A 130 to 250 volt Metal Oxide
- >Varistor (MOV) across the phone line will provide further
- >protection if needed.
- >
- > The DC resistance of the transformer winding may be so low
- >that it hogs most of the phone line current. Therefore, while
- >using a phone in parallel for monitoring and dialing - which is
- >recommended - the audio level on the incoming line may be too
- >low. Resistors R1A and R1B (see fig.2) will act as current
- >limiters and allow the DC to flow through the phone where it's
- >needed. If possible, these resistors should be carbon
- >composition types.
- >
- > To keep the line balanced, use two resistors of the same
- >value and adjust the values by listening to the dial tone on a
- >telephone handset. There should be little or no drop in volume
- >when the patch transformer is switched across the phone line.
- >
- > One of these transformers, or even two capacitors, can be
- >used to patch two phone lines together, should there be a need to
- >allow two distant parties to converse. There will be losses
- >through the transformer so the audio level will degrade, but with
- >two good connections this will not be a problem.
- >
- > On the other side of the transformer - which could be called
- >the secondary winding - choose one pin as the ground and attach
- >the shields of the microphone and headphone cables to it. Attach
- >the inner conductors to the other pin. The receiver output will
- >work well into the 600-ohm winding, and if transmitting simplex
- >or just putting receiver audio on the line there will be no
- >crosstalk or feedback problems. In some cases, the audio
- >amplifier in a receiver does not have enough output to feed the
- >phone line at an adequate level; this can be handled by using the
- >transformer with two secondaries (see the "improved" patch below)
- >or by coupling a 8:1 kilohm transformer between the audio output
- >and 600-ohm transformer. If RF is getting into the transmitter
- >input, a capacitor (C1) across the secondary should help. A good
- >value for the lower bands and AM broadcast interference is 0.1
- >uF. For higher frequencies, 0.01 uF usually gets rid of the
- >problem. Unshielded transformers are sensitive to hum fields and
- >building any patch into a steel box will help alleviate hum as
- >well as RFI.
- >
- >
- >The Improved Phone Patch
- >
- > Several enhancements can be made to the basic phone patch to
- >improve operation. The first is the addition of a double-pole
- >double-throw switch to reverse the polarity of the phone line to
- >reduce hum. This may not be necessary with a patch at the same
- >location with the same equipment, but if it is, experiment with
- >the polarity of the transformer connections and adjust for the
- >least hum. Most of the time the balance will be so good that
- >switching line polarity makes no difference. The switch should
- >have a center "off" position or use a separate double-pole single
- >throw switch to disconnect from the line. The two secondaries on
- >the "improved" patch (fig.3) should be checked for balance by
- >connecting the receiver and transmitter and checking for hum
- >while transmitting and receiving. Switch the shield and inner
- >conductors of the secondaries for minimum hum.
- >
- > Many transmitters do not offer easy access to the microphone
- >gain control. There may also be too much level from the patch to
- >make adjustment of the transmit level easy. Placing R10 across
- >the transformer allows easy adjustment of the level. It can be
- >set so that when switching from the station microphone to the
- >patch the transmitter microphone gain control does not need to be
- >adjusted. This will also work on the basic 600-ohm 1:1
- >transformer. Most of the time a 1 kilohm potentiometer -
- >logarithmic if possible - will work well. If not, a linear
- >potentiometer will do. A 2.5kilohm potentiometer may provide
- >better control.
- >
- >
- >Deluxe Operation and VOX
- >
- > Using VOX with a phone patch may cause a problem with
- >receive audio going down the line and into the transmit input,
- >triggering the VOX. There may not be enough Anti-VOX adjustment
- >to compensate for this. The usual solution for this problem is
- >to use a hybrid transformer, a special telephone transformer with
- >a phasing network to null out the transmit audio and keep it off
- >the receive line. Most telephones employ a similar transformer
- >and circuit so that callers will not deafen themselves with their
- >own voices. These devices are called "networks" (see figs. 4 and
- >5).
- >
- > A network can be removed from an old phone and modified into
-
- >a deluxe patch, or the phone can be left intact and connections
- >made to the line and handset cords. The line cord should be
- >coupled to a 600-ohm 1:1 transformer to keep the ground off the
- >line. Note, in the network schematics, that the receiver and
- >transmitter have a common connection; when coupling into radios
- >or other unbalanced devices, make this the ground connection.
- >
- > There may be confusion about terms used in the network. The
- >telephone receiver is receiving the phone line audio, and the
- >transmitter is transmitting the caller's voice. For phone patch
- >use, a telephone receive line is coupled to the transmitter and
- >the transmit line is coupled to the radio receiver. This is a
- >fast way to put together a phone patch and may be adequate for
- >VOX use.
- >
- > A better patch can be built by using a network removed from
- >a phone or purchased from a local telephone supply house. This
- >approach offers the added advantage of being able to adjust or
- >null the sidetone. The circled letters in figs. 4 and 6 refer to
- >the markings on the network terminal block. These letters are
- >common to all United States networks made by Western Electric (AT
- >& T), ITT, Automatic Electric, Comdial, Stromberg Carlson, and
- >ATC.
- >
- > To make sidetone adjustable, remove R4 (R5 in European
- >networks) and replace it with R11 (for European networks use
- >R12). The Western Electric Network comes point-to-point wired
- >and sealed in a can; the other networks are mounted on PCBs. To
- >remove R4 from the Western Electric network, the can has to be
- >opened by bending the holding tabs. Don't be surprised to find
- >that the network has been potted in a very sticky, odious paste
- >that has the texture of hot chewing gum and the odor of unwashed
- >shirts. (This material - alleged to be manufactured according to
- >a secret formula - will not wash off with soap and water. The
- >phone company has a solvent for it, but because one of the secret
- >ingredients is said to be beeswax, ordinary beeswax solvents such
- >as gum turpentine, mineral turpentine (paint thinner or white
- >spirit) and kerosene will work.) To remove the bulk of the
- >potting compound, heat the opened can for 30 minutes in a 300
- >degree F (148 degree C) oven, or apply heat from a hot hairdryer
- >or heatgun. You can also put the can out in the hot sun under a
- >sheet of glass. Don't use too much heat because the plastic
- >terminal strip may melt. Even with a film of compound remaining
- >on it, the network can be worked on.
- >
- >
- >Using a Patch
- >
- > For efficient use, a patch should have a telephone connected
- >in parallel with it. This enables the operator to dial, answer,
- >and monitor calls to and from the patch, as well as use the
- >handset for joining in conversations or giving IDs.
- >
- > One useful modification to the control telephone is adding a
- >mute switch to the handset transmitter. This allows monitoring
- >calls without letting room noise intrude on the line. It's also
- >a good modification for high noise environments, where ambient
- >noise enters through the handset transmitter and is heard in the
- >receiver, masking the incoming call. Muting the transmitter
- >makes calls surprisingly easy to hear. The mute switch can be a
- >momentary switch used as a "Push-To-Talk" (PTT) or a Single Pole
- >Single Throw (SPST) mounted on the body of the phone for long-
- >term monitoring. The switch should be wired as Normally Closed,
- >so that the transmitter element is muted by shorting across it
- >(see fig.4). This makes the mute "clickless." If the monitor
- >phone uses an electret or dynamic transmitter it should still be
- >wired as shown in fig.4.
- >
- > Transmit and receive levels on the phone line are a source
- >of confusion that even telephone companies and regulatory
- >agencies tend to be vague about. The levels, which can be
- >measured in various ways, vary. But all phone companies and
- >regulatory agencies aim for the same goals; enough level for
- >intelligibility, but not enough to cause crosstalk. The most
- >trouble-free way to set the outgoing level on the patch is to
- >adjust the feed onto the phone line until it sounds slightly
- >louder than the voice from the distant party on the phone line.
- >If the level out from the patch is not high enough, the distant
- >party will ask for repeats and tend to speak louder to compensate
- >for a "bad line." In this case, adjust the level to the patch
- >until the other party lowers his or her voice. The best way to
- >get a feel for the level needed is to practice monitoring on the
- >handset by feeding a broadcast station down the phone line to
- >another Amateur who can give meaningful signal reports. It's
- >difficult to send too much level down the phone while monitoring
- >because the signal would simply be too loud to listen to
- >comfortably. The major problem is sending too little signal down
- >the line.
- >
- > Coupling the phone line into the radio transmitter is not
- >much more difficult than adjusting a microphone to work with a
- >radio transmitter. Depending on the setup, the RF output
- >indication on a wattmeter, the ALC on the transmitter or even
- >listening to the transmitted signal on a monitor receiver will
- >help in adjusting the audio into the radio transmitter. Phone
- >lines can be noisy, and running too much level into the
- >transmitter and relying on the ALC to set the modulation can
- >cause a fair amount of white noise to be transmitted. Watching
- >the RF output while there are no voice or control signals on the
- >line will help in adjusting for this. VOX operation can
- >alleviate the problem of noise being transmitted during speech
- >pauses.
- >
- > A hybrid patch used for VOX operation needs to be adjusted
- >carefully for good performance. If it has a null adjustment,
- >this should be set before adjusting the VOX controls. Using a
- >separate receiver/transmitter setup is the easiest to adjust the
- >patch. The phone line should be attached to a silent
- >termination: the easiest way to do this is to dial part of a
- >number; another way to do it is call a cooperative friend. Tune
- >the shack receiver to a "talk" broadcast station or use the BFO
- >as a heterodyne. With the transmitter keyed into a dummy load,
- >set the null adjustment potentiometer R11 (R12 for European
- >phones) for a minimum RF output on the transmitter. Using a
- >transceiver, place an oscilloscope or audio voltmeter across the
- >microphone input terminals and, while receiving a signal, adjust
- >for the lowest voltage. For proper operation, it's important
- >that the phone be connected to the patch during these adjustments
- >since the hybrid relies on all inputs and outputs being
- >terminated.
- >
- >
- >Reference
- >
- >1. Julian Macassey, N6ARE, "Understanding Telephones," ham radio,
- >September 1985, page 38
- >
- >
- >Bibliography
- >
- >Rogers, Tom, You and Your Telephone, Howard W. Sams & Co., Inc.,
- >Indianapolis, Indiana 46206. ISBN No. 0-672-21744-9.
- >
- >Bell System Technical Reference 48005; Telephones, January, 1980.
- >
- >British Standard Specification for General Requirements for
- >Apparatus for Connection to the British Telecommunications Public
- >Switched Telephone Network. BS 6305.
- >
- >Certification Standard for Voice-Type Terminal Equipment and
- >Connectors, No.CS-01 and No.CS-03, Department of Communications,
- >Government of Canada.
- >
- >FCC Rules and Regulations: Part 68 - connection of Terminal
- >Equipment to the Telephone Network, United States Government
- >Printing Office, 1982.
- >
- > End of Text
- >
- > ----------------------------
- >
- >
- > Fig 1. Simple Phone Patch
- >
- > Tip \ C5
- > O----.\---o---------o----||----------O
- > . | |
- > . | /
- > S1. | R6\ Shielded
- > . | / Wire
- > Ring \ | | C5 To Transmitter
- > O---- \--------o----o----||---o------O
- > | | |
- > | | |
- > | | -----
- > | | ---
- > | | -
- > | | C5
- > | |---------||---o------O
- > | |
- > | \ Shileded
- > | R7/ Wire
- > | \ To Receiver
- > | C5 |
- > ---------------||---o------O
- > |
- > |
- > -----
- > ---
- > -
- >
- >
- > -------------------------------
- >
- > Fig 2. Basic Phone Patch
- >
- >
- >
- > Tip \ R1A
- > O---o.\o--/\/\/-----o----- -------o----o----O
- > . | | | | | To Tx
- > . | | | | |
- > . | )||( | |
- > . --- )||( C1--- -----O
- > S1. MOV ^ ^ T1)||( --- To Rx
- > . --- )||( |
- > . | )||( | Shielded
- > . | | | | Cable
- > Ring\ R1B | | | | Common
- > O---o \o--/\/\/-----o----- -------o----o----O
- > |
- > |
- > -----
- > ---
- > -
- >
- > ------------------
- >
- >
- > Fig. 3 Improved Phone Patch
- >
- >
- > ----
- > Tip \ | | R1A
- > o----o.\o o---/\/\/--o-------||(-----------------o
- > |. | | |||(
- > |. | | |||( 8 Ohms To RX
- > |. | | |||( Shielded cable
- > --|. | | |||(------------o----o
- > | . | | T2 )|| |
- > | |-----| MOV --- )||(----o----o |
- > | |. ^ ^ )||( | | |
- > | |. S2 Hksw --- )||(600 | C1 \ | R10
- > -------- | 600 )||( --- /<------o
- > |. | | Ohms |||( --- \ | To TX
- > |. | | |||(Ohms| / | Shielded
- > Ring|\ | R1B | |||( | | | Cable
- > o----o \o o--/\/\/---o------- (----o----o--o----o
- > | | |
- > ---- -----
- > ---
- > -
- > NOTE: S2 Hook Switch is also a polarity reversal switch.
- >
- >
- >
- >
- > -------------------------
- >
- >Fig 4. Typical U.S. Network (425B). Note: Circled letters are
- >marked on Network Interconnection block terminals. Component
- >values may vary slightly between manufacturers.
- >
- >
- >
- >
-
- >
- >
- >
- > |-------------------|
- > ..|...................|
- > . | .|
- > Sidetone balancing. | C3 .|
- > impedance & loop . | | | .|
- > compensation. >>> . o----| |-------o .|
- > . | | | | .|
- > . | | .|
- > . | |<| VR2 | .|
- > . o----| |-------o---.|
- > . | |>| |.|
- > . | |.|
- > . | R4 |.|
- > . o---\/\/\/-----| |.|
- > ..|..............|..|.|
- > | | | |
- > | . (GN)| | |
- > (R) -----)||(------|-------o-----|
- > TA1 1)||(5 TC | | | | |
- > Loop )||( | | | | |
- > TIP \ Compensation 2)||(6 | | | --- |
-
- [31/200] (?-AQZKSRE):
-
- 32/200 [1] Networked alt.2600
- Title: haq faq post
- Date: Thu, 27 Oct 1994 19:22:26 UTC (6 days old)
- Origin: anon.penet.fi (Unknown) [?]
- From: an116797 @anon.penet.fi Internet
-
- > o-----o.\----------o---------)||(------o | | ^ ^ RX O
- > . | (RR) . || | | | --- |
- > . | || | | | |VR60 |
- > . \ 180 || C2 --- | | | |
- > . / Ohms || --- | |--o-----o
- > . (F) C4 \ || | | | |
- > S1 . o--||---| || | | | |
- > HKSW . --- . || . | | o |
- > . ^ ^ -----)||(------o--- \ TX O
-
- > . VR1 --- | 3)||(7 S3| |
- > . | |TA2 )||( TB | |
- > RING \. | | 4)||(8 R3 | |
- > o----o \-----------o---------)||(---o----/\/\/-o------
- > (L2) | (C) | (B)
- > ^ | |
- > Hookswitch ------------
- >
- >
- >
- > -------------------------
- >
- >
- >
- > Fig. 5. Typical European Network
- >
- >
- > A \
- > o--o.\---------o----o----o-------|
- > . | | | |
- > . | C4 | | |
- > . | --- \ |
- > . | --- / R5 |
- > . | | \ |
- > . | | | |
- > . | -----o----)|||
- > . | )|||
- > S1 . | )||o------o-----
- > HKSW . | 200 )||| VR | |
- > . TX O Ohms)||| 60 | |
- > . | )||( ----- |
- > . | )||( ^ ^ O RX
- > . ---------------|||( ----- |
- > . 50 )||(60 | |
- > . Ohms)||(Ohms | |
- > B \. )||(------o-----
- > o--o\-------------------------)||
- >
- >
- >
- > ----------------------------
- >
- >
- >
- > Fig. 6. Deluxe Phone Patch
- >
- >
- >
- >
- > |-------------------|
- > | |
- > | |
- > | C3 |
- > | | | |
- > o----| |-------o |
- > | | | | |
- > | | |
- > | |<| VR2 | |
- > o----| |-------o--- |
- > | |>| | |
- > | | |
- > | R4 | |
- > o---\/\/\/-----| | |
- > | ^ or R11| | |
- > | |-------| | |
- > | . (GN)| | |
- > (R) -----)||(------|-------------
- > TA1 1)||(5 TC | | | |
- > )||( | | | |
- > TIP \ R1A 2)||(6 | | | R12/ To TX
- > o-----o.\--/\/\/---o---------)||(------o | | \<---------
- > . | (RR) . || | | | /
- > . | || | | | |
- > . \ R2 || C2 --- | |--o----|---|------
- > . / || --- | | | ---
- > . \ || | | | R12\ -
- > S1 . | || | | | /<---------
- > HKSW . --- . || . | | --- \ To RX
- > . ^ ^ -----)||(------o--- --- |
- > . VR1 --- | 3)||(7 C1 | |
- > . | |TA2 )||( TB | |
- > RING \. R1B | | 4)||(8 R3 | |
- > o----o \---/\/\----o---------)||(---o----/\/\/-o------
- > (L2) | (C) | (B)
- > | |
- > ------------
- >
- >
- >Note: T1 600 Ohm 1:1 Transformer would be between R1 and the
- >line.
- >
- >
- > -------------------------
- >
- >
- > Parts List
- >
- >
- >
- > Item Description
- >
- > C1 0.1 uF (see text)
- > C2 1.5 to 2.0uF (Depending on manufacturer)
- > C3 0.47 uF Not used in all networks
- > C4 0.1 uF
- > C5 2.0 uF 250 Volt Mylar Film (see text)
- > MOV 130 to 250 Volt MOV (see text)
- > R1A,B 100 to 270 Ohms (see text)
- > R2 180 to 220 Ohms (depending on manufacturer)
- > R3 22 Ohms
- > R4 47 to 110 Ohms (depending on manufacturer)
- > R5 1 Kilo Ohm
- > R6 1 Kilo Ohm (see text)
- > R7 10 Ohm (see text)
- > R10 1 Kilo Ohm potentiometer (see text)
- > R11 200 Ohm potentiometer (see text)
- > R12 2 Kilo Ohm potentiometer (see text)
- > S1 DPST or Hookswitch
- > S3 NC Momentary switch (see text)
- > T1 600 Ohm 1:1 transformer
- > T2 600 Ohm primary. 600 Ohm and 8 Ohm secondary (see text)
- > T3 Network Transformer
- > VR1 Silicon Carbide Varistor or Back-to-back Zener
- > VR2 Silicon Carbide Varistor or Back-to-back Zener
- > VR60 Silicon Carbide Varistor or Back-to-back Zener
- >
- >
- > END
- >
- >--
- >Julian Macassey, julian@bongo.info.com N6ARE@K6VE.#SOCAL.CA.USA.NA
- >742 1/2 North Hayworth Avenue Hollywood CA 90046-7142 voice (213) 653-4495
- >
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