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- From: STU@mwvm.mitre.org
- Subject: Re: Question about zinc...
- Message-ID: <168A571C7.STU@mwvm.mitre.org>
- Sender: news@linus.mitre.org (News Service)
- Nntp-Posting-Host: mwvm.mitre.org
- Organization: The MITRE Corporation, McLean VA 22102
- Date: Fri, 20 Nov 1992 13:05:27 GMT
- Lines: 61
-
- For my 2 cents worth:
-
- 1. The rate of erosion of the zinc is dependent of several factors. Assuming
- there are no stray electrical currents, zinc erodes roughly propostional to
- the amount of less nobel metal present on the boat. Consider a number line,
- all metals fit on the line - stretching from a "-" point to a "+" point -
- and roughly, metals generate a voltage - when placed in an electrolite such
- as salt water - or battery acid - that is proportional to the distance they
- are apart on the number line. For example, if your boat were made of
- carbon and zinc, you would have a potential of 1.54 volts (a common "D" cell)
- between the two metals.
-
- 2. Now, in theory, any two dissimilar metals serve as a battery - or actually
- a cell. Thus, if you have stainless steel and bronze present, the less nobel
- would erode in favor of the more nobel - causing your thru hulls to fail
- with corosion after a period of time.
-
- 3. If you examine your wheel - or prop - and it was bottom painted, you
- will probably notice severe corosion on the bronze wheel. I had one fail over
- the 4th of July on a borrowed friend's boat - because the bottom paint is
- less nobel than the wheel - and they are in very close contact. That is why
- most people recommend not painting bronze thru hulls and wheels - and most
- painters ignore the recommendation.
-
- 4. Zinc is more sacrificial than either stainless or bronze - or the iron
- of your engine block. Thus, in theory, the zinc erodes and deposits a coating
- of zinc on the parts you want to have last the life of the boat. In theory
- also ( a conflicting theory), all dissimilar metals interact independently -
- thus you may not be surprised to see some wheel erosion on an otherwise
- protected boat.
-
- 5. How can you tell? Buy or barrow a guppy or some other zinc piece to hang
- over the side. I honestly don't think it matters what the alloy is - since
- the zinc is the sacrifical material and the test is done with new, clean
- zinc. Hang it on a wire, place a digital volt meter between the wire and
- the ground point on the boat (the block, a ground plate, your LORAN ground)
- and read the voltage. Remember the zinc is the negative terminal of a cell -
- so some voltage is always present. In my experience, a voltage of 0.2 or
- less translates to about 1 year of zinc life on a prop shaft. I have seen
- voltages of 8 or more at a marina with a poor ground connection. Repeat
- the test with the boat plugged into shore power and unplugged. If there is
- more than a 0.5 volt difference on plugging the boat in, either buy a
- cathodic protection system, buy an isolaton transformer, or move marinas.
-
- Don't necessarly blaim the marina for poor electrical service - it may
- be other boats with aluminium outdrives that are forming a circuit with
- your boat and there is nothing the marina can do.
-
- One final thing, the red dodad in your prop shaft between your transmission
- and the wheel is a "safe drive". Its purpose is to prevent damage to the
- transmission when you hit a rock, snag a crab trap or some other severe action.
-
- Sometimes the drive survives the damage - and protects the transmission.
- Sometimes the drive fails and protects the transmission.
- Sometimes the drive fails and the transmission fails.
-
- If you hit something, resist the urge to replace the bolts with normal bolts
- for other than a short time in an emergency. The bolts are "calibrated"
- (look at their price!) to protect your transmission.
-
- Happy zincing. /Stu
-