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H
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H EM/dBS
H Equipment Maintenance dataBase System
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B GETTING STARTED
B
D EM/dBS uses 13 related databases to manage the Equipment
D Maintenance system. These databases are as follows:
D
D Work Order Databases
D
D * Work orders (WORKORD.DBF)
D
D * Work order Archive (WOARCH.DBF)
D
D Equipment Databases
D
D * Equipment (EQUIP.DBF)
D
D * Equipment PM Schedules (PMSCHED.DBF)
D
D Parts Databases
D
D * Parts (PARTS.DBF)
D
D * Parts on Order, Parts Required (BPARTS.DBF)
D
D * Parts Transaction (PARTRANS.DBF)
D
D Support Data
D
D * Employees (PERSON.DBF)
D
D * Manufacturer/Vendor (VEN.DBF)
D
D * Accounts/Department (TOTAL.DBF)
D
D * Equipment Class Codes (EQCLASS.DBF)
D
D * Service Codes (SERVCODE.DBF)
D
D * Preventive Maintenance Procedures (TASKPROC.DBF,
D TASKPROC.DBT)
D
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B3.1 System Configuration
B
D Prior to any data entry, the system should be configured to
D take full advantage of your hardware and to establish
D security passwords. Start EM/dBS by typing:
D
C C:\> CD\EMS\DATA1 <Enter>
C
C C:\EMS\DATA1> EMDBS <Enter>
C
D When the date is displayed, correct it if necessary, then
D press <Enter> . Then choose the Support Data Main Menu -
D Utilities Menu - Utilities Menu, Page 2 by typing "SUU". The
D default Supervisor Password should be entered in all capital
D letters as "SUPERPASS" <Enter>at the password prompt. You
D may check your facility name and address by selecting the
D "F" option. Type any corrections and use <PgDn> to exit.
D
B 3.1.1 Entering Passwords
B
D Select the "S" option to view and modify the security
D passwords. Make sure to remember the exact spelling of the
D passwords entered including whether or not the letters are
D in upper or lower case. It is vital to remember at least the
D "supervisor access" password, since it permits future access
D to the password screen. More details about passwords are
D available in section 9.
D
D Passwords will not be needed for the normal daily operation
D of EM/dBS, but they will provide security for key data that
D should not be available to everyone.
D
B 3.1.2 Selecting Printers
B
D Check the printer configuration by selecting the "P" option.
D Use the scroll bar (up and down arrow keys) to select the
D printer type that you will be using. Note that most printers
D provide Epson or HP Laser Jet compatibility. Then press
D <Enter> to select the printer. After making the selection,
D you will be prompted "Would you like to print a sample?".
D Enter "Y" to make sure that the selected printer will work
D correctly.
D
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B 3.1.3 Selecting Screen Colors
B
D Your system will come with custom screen colors, but if you
D would like to choose your own color combinations, select the
D "D" option to customize them. This step is important if you
D system does not use a color display.
D
D Now you are ready to enter the support data.
D
B3.2 Establishing Initial Support Databases
B
D Because many of the EM/dBS databases are related to each
D other, it is important that the support databases be
D established first, using the Support Data Main Menu options,
D before entering equipment, or parts information, and before
D using the EM/dBS program to generate work orders.
D
D Each of the support databases has an ID field that is used
D to find the correct information in the associated database
D (e.g., the equipment ID, the employee ID, or the Service
D Code). These ID fields should always be entered as upper
D case letters (or numbers). The use of upper and lower case
D can sometimes cause problems when searching for information
D in a database. In most cases, your keystrokes will
D automatically be converted to upper case as the ID fields
D are input.
D
C NOTE: This section provides an overview of the Support Data
C databases. Please see Chapter 9 for more details before
C starting data entry.
C
B 3.2.1 Employee Database
B
D The Employee database maintains employee information.
D Specific information is entered for employee last name,
D first name, employee ID code, employee charge rate, and the
D employee trade group, craft, or specialty. A password is
D required to gain access to the employee data.
D
D The employee ID code is the key used to locate employee
D information in the Employee database. The EM/dBS program
D makes use of pop-up windows showing the complete name of the
D employee when closing work orders, so it is not necessary to
D memorize the ID codes. ID codes should be set up for each
D employee that performs maintenance. Two or more ID codes may
D be assigned to each employee to identify different labor
D rates (i.e., overtime rates). Additional codes may be set up
D to document vendor hours and down time hours.
D
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B 3.2.2 Manufacturer/Vendor Database
B
D The Manufacturer/Vendor database maintains the addresses,
D phone numbers, account numbers, minimum orders, levels, and
D contact personnel for each vendor and manufacturer with whom
D you do business. Each entry can later be designated as a
D vendor or manufacturer when working with the Parts and
D Equipment databases. The five character Manufacturer/Vendor
D ID codes should be assigned so that there is no duplication.
D Since the EM/dBS program makes use of pop-up windows showing
D the complete name of the manufacturer or vendor when
D entering or displaying equipment or parts, it is not
D necessary to memorize the ID codes.
D
B 3.2.3 Account/Department Database
B
D Each item of equipment in the Equipment database can be
D assigned to a department or account. These department
D accounts are maintained in the Account/Department database.
D An account number or identifier is assigned to each account
D along with the account description. Summary information
D concerning work order totals is also maintained in the
D Account/ Department database. This summary information
D includes year-to-date total hours, labor costs, parts costs,
D vendor/contract costs, and the number of scheduled
D preventative maintenance and unscheduled work orders for
D each account.
D
D Account numbers should be assigned to each piece of
D equipment for the department or cost center that will be
D charged for the maintenance of each item. A pop-up window
D showing the entire account name for each account code is
D available when entering account information in equipment or
D work orders.
D
B 3.2.4 Equipment Class Codes Database
B
D Equipment is grouped into equipment classifications. Each
D type of equipment should be assigned a unique class
D identification code. The classification code is used not
D only to identify groups of equipment, but also to correlate
D parts with their correct equipment end item. Pop-up windows
D that show the associated equipment class description are
D available for equipment class code selection in other parts
D of the EM/dBS system.
D
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D You can devise any method of classification that suits you
D needs. Since equipment classification codes can be used to
D search for groups of equipment, you should carefully
D consider how to structure the codes.
D
B 3.2.5 Service Code Database
B
D The Service Code database lets the user define unique codes
D to represent different types of service performed. Service
D codes of up to three characters are assigned to completed
D work orders to identify the type of service performed or the
D purpose of the work order. Preventive maintenance would be
D identified with the service code "PM". A repair work order
D may be identified with the service code "RP". Users are able
D to define service codes based on their own department needs
D and reporting requirements. However, the EM/dBS does require
D a "PM" to be used somewhere in the code to specify that a
D scheduled work order was completed successfully.
D
D Service codes are useful for review and reporting of work
D completed. A basic coding system of ten or fewer codes is
D recommended in most situations. Some suggested service codes
D are provided with the program, but these may be modified for
D your application.
D
B 3.2.6 PM Procedures Database
B
D Preventative maintenance procedures are developed for each
D kind of maintenance needed. Procedures are entered for each
D equipment classification or equipment model. These
D procedures may be general or very specific; the level of
D detail is your choice. PM procedures are printed on the
D lower portion of each scheduled work order.
D
D After all of the PM Procedures have been set up (Support
D Data Main Menu - "PM Procedures" option), the procedures can
D be assigned to individual equipment maintenance schedules
D (Equipment Main Menu - "Add New Equipment" option). It is
D not necessary to create a PM Procedure for each piece of
D equipment, since the same PM Procedure can be assigned to as
D many individual equipment schedules as desired. The method
D for setting up equipment maintenance schedules is described
D in more detail in sections 7.2 and 9.6.
D
D Up to thirty PM procedures can be assigned to the schedule
D of each equipment item. The format of each procedure is
D highly flexible and can be used to develop preventative
D maintenance requirements specific to just one piece of
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D equipment or general enough to be assigned to a
D classification grouping.
D
D Pop-up windows eliminate the need to memorize the exact
D procedure names when assigning PM procedures to equipment
D maintenance schedules.
D
D Unscheduled work orders will also have a PM Procedure
D printed on the lower portion of the work order when there is
D a PM Procedure with the same name as the Equipment Class
D Code for that piece of equipment. Although most unscheduled
D work orders have varying work requirements, it is often
D desired to print some general information about the
D equipment on the work order, which can be handled with this
D type of PM Procedure.
D
B3.3 Establishing the Equipment Database
B
D
C NOTE: This section provides an overview of the equipment
C addition process. Please see Chapter 7 for more
C information on equipment and PM schedules before starting
C data entry.
C
D The Equipment database contains important information about
D each individual piece of equipment, including account,
D location, manufacturer, vendor, contract, warranty, model,
D serial number, description, classification, and cost
D information. In addition, every piece of equipment may have
D one or more PM schedules that determine the scheduled
D maintenance intervals.
D
D The equipment database is accessed from the Equipment Main
D Menu and will utilize each of the above related databases
D found in the Support Data Main Menu. If these databases are
D not established first, adding equipment to the equipment
D database will be much more time consuming.
D
D To ease initial data entry, you should add all pieces of
D equipment in a particular equipment classification together,
D since most of the data entry information will be retained
D for each successive piece of equipment as it is added. If
D the equipment item is the same, you will not have to retype
D repetitive information such as model, manufacturer,
D equipment class, purchase date, equipment cost, etc., unless
D it changes. Also, PM scheduling information can be copied
D from existing equipment items.
D
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B3.4 Establishing the Parts Database
B
D
C NOTE: Please see Chapter 8 for more information on parts
C before starting data entry.
C
D The parts database contains information about each
D individual part in inventory, including cost, stock
D quantity, location, description, maximum and minimum stock
D levels, manufacturer, vendor, usage and cost statistics, and
D miscellaneous notes.
D
D The Parts database is related to the above support
D databases. If these databases are not established first, you
D will not be able to enter parts information as quickly.
D
D The best method of adding parts is to group the parts by
D vendor and equipment classification. If this information is
D the same, you will save valuable time by not having to
D retype repetitive information.
D
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