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- From: esprit@netcom.com (Alan F. Perry)
- Newsgroups: rec.autos.tech
- Subject: Re: Anybody know how to remove a windshield?
- Message-ID: <-6ln0bg.esprit@netcom.com>
- Date: 3 Sep 92 23:02:13 GMT
- References: <183405@pyramid.pyramid.com>
- Organization: Netcom - Online Communication Services (408 241-9760 guest)
- Lines: 59
-
- In article <183405@pyramid.pyramid.com> pshyvers@pyrnova.pyramid.com (Peter Shyvers) writes:
- >In article <Bu0FKI.4wB@news.cso.uiuc.edu> emgg1058@uxa.cso.uiuc.edu (Matt Gaertner) writes:
- >>
- >>
- >>As the title says, Does anybody know how to remove a windshield?
- >>
- >>Recently while loading some lumber into my car, a board fell and cracked my
- >>windshield. It has a nice spiderweb right in the center, about 9" in diameter.
- >>The repair shop says that if I can provide one, it would only cost ~$55 for
- >>installation. My local junkyard is filled with escorts ( mine is an '84 ) but
- >>I've heard that removing one intact is pretty tricky.
- >>
- >
- >When I replaced the windshield on my wife's old (Mitsubishi) Dodge Colt
- >(maybe a '78?) *removing* the windshield was a bigger pain than installation.
- >I remember sitting in the passenger compartment *kicking* out the windshield...
- >
- >On at least that vintage car, one removed the chrome trim that covered the
- >gasket surrounding the windshield. The shop procedure is (usually) to
- >cut out the gasket (yes, there's a special tool to make it easier) and then
- >lift out the windshield.
- >
- >As we were on a very limited budget, and the local Dodge dealer was out-of-
- >stock on the gasket, we were trying to save the old one. It worked, too, but
- >I busted the old glass clean in half trying to get it out. Messy, and noisy,
- >too. Very tight fit.
- >
- >Too bad the gaskets around the trunk, doors, and cylinder head weren't half
- >so good...
- >
- >I'm surprised the local yards aren't selling the windshields already out.
- >Usually they don't want you doing it yourself, due to the risk of injury.
-
- I have seen windshields held in by two different ways:
-
- 1. With a seal/gasket. I have never had to deal with this one, so I can
- offer no advice.
-
- 2. Glued in. On my late-70s British cars (TR7 and Esprit), this was done
- with a things called a Solbit that you connect to a battery to heat the
- element that runs through the center of the rubber. When it gets tacky,
- put the windshield in place, disconnect the battery and let it resolidify.
- If I tried to put a new windshield in my Esprit, I would have to use the
- more modern method. Basically, the stuff is silicone sealer (like the
- blue or copper stuff that holds so many engines together today).
-
- So, how do you get a windshield out that is held in with this stuff.
- After you remove the window trim (this destroys the window trim on my
- Esprit), you use a tool that basically two handles connected by piano
- wire. You drill a hole through the seal, run the piano wire through the
- hole, connect it to the handles, and work your way around the windshield.
- You might need an assistant. If you do this, watch out because the wire
- can break. I was watching some guys change the windshield (on the first
- left-hand Elan in the US for tire and US highway testing) and the thing
- broke. Luckily no one was hurt.
-
- That's what I know about this.
-
- alan
-