From article <C16Csu.3LG@news.rich.bnr.ca>, by martyg@bnr.ca (Martin Gallant):
> I have just become the owner of a (new) Futaba 4-channel FM transmitter
> and corresponding receiver. This is my first R/C radio set. I would
> like to cycle both battery packs a couple of times before their first
> flight, to get an estimate of their capacity.
>
> I have also been told this is a good idea for new NiCd's anyway.
> Opinions?
>
> I need an inexpensive method to discharge the packs, ie. simple resistor
> and miniature light bulb method. Can anyone supply a schematic and a
> parts list? Is there an archive for this sort of information?
I have made several different dischargers. The easiest one, and least
expensive, consists of a zener-diode, and a power-resistor. I am of the
opinion that when discharging a pack of cells connected in series, you
should not let the average cell voltage drop below .9volts per cell. For
a 4-cell receiver pack, this works out to 3.6volts.
I like to discharge 550mA nicads at their rated current, or about 1/2Amp.
This prevents any damage that can occur at higher discharge rates. The way
to calculate the size of your power resistor is as follows:
Resistor-value(in ohms) = Pack-voltage/Max.current(in Amperes). So, if you
have a 4-cell pack, it's "resting" voltage is around 4.8-5.5 volts, depending
on its state of charge. Plug in R=5/.5 (500mA=.5A), you get 10 ohms. So,
my discharger for the receiver pack uses a 10 Ohm power resistor. You must
also make sure your power resistor can dissipate sufficient heat. This is
calculated as: power-needed = Pack-voltage x discharge-current. In this
case, 5volts x .5amps = 2.5 Watts. Now, if you used a 2.5 watt power resistor,
(assuming there was such a thing), it would get REAL hot. I use the equivelant
of a 60 watt, 10-ohm resistor, to keep the generated down. This is accomplishedby using four 10-ohm resistors, wiring two sets of two in parallel, and then
those two parallel sets in series. By wiring two 10-ohm resistors in
parallel, you get a 5-ohm resistor that can dissipate twice as much power.
Wire two of these in series and you get a 10-ohm resistor that can handle
four times the power of just one of these resistors. I use 15-watt 10-ohm