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- Newsgroups: rec.models.railroad
- Path: sparky!uunet!pmafire!boojum!boojum!egdorf
- From: egdorf@zaphod.lanl.gov (Skip Egdorf)
- Subject: Re: Resistance soldering
- In-Reply-To: thompson@woolly.East.Sun.COM's message of 12 Jan 1993 14:04:16 GMT
- Message-ID: <EGDORF.93Jan21095251@zaphod.lanl.gov>
- Sender: usenet@boojum.lanl.gov
- Organization: Los Alamos National Laboratory
- References: <1iuj51INNo1j@seven-up.East.Sun.COM>
- Date: Thu, 21 Jan 1993 16:52:51 GMT
- Lines: 74
-
- In article <1iuj51INNo1j@seven-up.East.Sun.COM> thompson@woolly.East.Sun.COM (Keith B. Thompson - SMCC) writes:
-
- anybody with a recommendation for a resistance
- soldering unit. the only ad i've found in MR is
- for HOTIP from PBL, has anyone used this?
-
- i seem to remember an article in MR on the
- subject a while ago but cannot locate it.
-
- any info would be of help.
-
- I posted the following last March (1992) in response to a similar
- question...
-
- -----
-
- Oh my... Do I really want to do this?
-
- Go to your local friendly electronics supply house and buy a
- transformer with 110v primary, 6.2v (? or there about) secondary and a
- 4 to 6 amp output on the secondary.
-
- Go to your local Radio Shack and get an insulated box big enough to
- hold the transformer.
-
- Wire a 110v plug to the primary of the transformer. (Do I need to
- remind you to use a grounding plug and take care not to electrocute
- yourself???)
-
- Run the secondary to two wires, one with something like an alligator
- clip, and the other to a clamp making a good connection to a carbon
- rod.
-
- Where do you get a carbon rod? one might ask. Go somewhere where you
- can wash some chemicals away, and cut up an old flashlight battery or
- two. I have had good luck with both C cells and AA cells. The center
- contains a carbon rod. Make a point on the rod with some sandpaper, or
- a pencil sharpener, or something, and clamp the second wire from the
- transformer's secondary to it. Radio Shack will have conenctors that
- will do the job.
-
- Now, when you plug in the transformer to the wall, and you connect the
- alligator clip to something metal connected to what you want to
- solder, and touch the sharp tip of the carbon rod to where you want to
- solder, the metal right around the tip of the carbon rod gets REALLY
- hot. Sounds kind of like one of those $250 dollar units to me. If you
- really make it fancy, you might spend $25 or $30 building the thing.
-
- How to make it fancy??
-
- First, I like to put a control on the 110v side of the transformer. A
- normal light dimmer works well, although I have also had good luck
- with a sewing-machine foot control. These do not really have the
- current rating, but are ok for light duty work. I like having both
- hands to set up the work (the rod holds stuff in place) and then Zap
- with the foot.
-
- Second, I use large stereo-type plugs to connect to the secondary side
- with the clips and rods. This lets me have several different rod-size
- and clip configurations that are easy to switch.
-
- Third, Fancy handles for the carbon rods...
-
- Fourth, whatever else comes to mind. For the price, and ease of
- construction, you can afford to experiment.
-
- I've built several of these over the last 20 years. I still use a
- torch on locomotives most of the time, but for trackwork, the
- resistance unit is hard to beat.
-
- Good Luck, and let us know what you get.
-
- Skip Egdorf
- hwe@lanl.gov
-