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- Path: sparky!uunet!dtix!darwin.sura.net!mlb.semi.harris.com!ms9.mis.semi.harris.com!mwp
- From: mwp@ms9.mis.semi.harris.com (Mark W. Poole)
- Newsgroups: rec.models.rc
- Subject: Re: Airborne Battery Monitor Schematic
- Message-ID: <1993Jan5.154726.12650@mlb.semi.harris.com>
- Date: 5 Jan 93 15:47:26 GMT
- References: <1993Jan5.153038.11757@mlb.semi.harris.com>
- Sender: news@mlb.semi.harris.com
- Reply-To: mwp@ms9.mis.semi.harris.com
- Organization: Harris Semiconductor
- Lines: 111
- Nntp-Posting-Host: ms9.mis.semi.harris.com
- X-Newsreader: TIN [version 1.1 PL6]
-
-
- I received several requests for additional information regarding
- the schematic I posted for an improved version of the "go-light".
-
- Here goes.
-
- Helpful Circuit information:
- ---------------------------
-
- The leds have two leads, the SHORT one gets connected to the IC and
- the LONG one gets connected to V+.
-
- The C1 capacitor is of tantalum type, rather than ceramic, and has
- polarity indicated by a "+" on one end. This end gets connected to V+.
-
- I placed the IC in the center of my blank PC board, which was nothing
- more than a bunch of holes with copper around them. I then placed all
- the components as close as possible on the same side of the board
- to reduce weight and size. I cut away the excess PC board, leaving
- a circuit about 3/4 inch by 1 1/4 inch, and I could've made it
- smaller if I would have been smarter about where I placed some of the
- parts.
-
- I used the legs of the components for all solder connections, insulating
- the ones that had to cross over others with insulation stripped from
- small-guage wire.
-
- After completing the circuit and verifying its functionality, I spread
- epoxy all over the connections to ensure that nothing could get bumped
- and shorted. Its crude but functional.
-
- I purchased all components except for the pc board from a local
- electronics distributor. Their prices were significantly lower than
- Radio Shack for most components, and Radio Shack didn't carry the IC.
-
-
- Where to connect it:
- -------------------
-
- You can connect the circuit to ANY point in your receiver hardware where
- there is battery voltage and ground available. I connected mine into
- one of the unused servo slots in the reciever, but you could connect it
- to your battery pack or switch harness. I had an extra servo
- lying around, so I cut off the connector and wired it to the battery
- monitor circuit. You can determine which pins are + and - by looking
- at your receiver where the switch harness or battery plugs in. For
- example, if the switch harness has connections to pins 1 and 2 in the
- receiver slot, place a voltmeter across pins 1 and 2 in an unused
- SERVO slot to see which pins are + and -. Wire the connector to your
- battery monitor circuit and simply plug it into this extra servo slot.
-
-
- Setting the Threshold Voltage:
- ------------------------------
-
- I wanted the red led to illuminate when the battery voltage (under load)
- reached 4.75 volts. I connected the battery monitor to my receiver
- pack and connected my voltmeter to any V+ and gound I could find.
- Fully charged the battery pack will be around 5.6 volts, and only the
- topmost green led will be illuminated. I started exercising the servos,
- watched some TV, and did this until the voltmeter indicated 4.75 volts
- with the servos idle. At this point I adjusted the potentiometer to
- illuminate the red led. Voila.
-
-
- Current Drain:
- -------------
-
- The monitor is on all the time, with one led completely illuminated
- or a couple of leds partially illuminated(dot mode). The circuit
- CAN be wired in "bar mode", where MANY leds would be illuminated, by
- connecting pin 9 to V+. This would cost approximately 15-20ma PER LED,
- and is not advised. In "dot mode" (recommended) the drain is
- approximately 15-20ma, which isn't significant in my opinion, especially
- given the information you gain from it. I no longer "wonder" if my
- batteries are OK.
-
-
- Where to mount it:
- ------------------
-
- I mounted mine in the rearmost window of my Goldberg Anniversay Cub,
- with the Green leds at the top and the red led at the bottom. I can
- see the condition of my batteries at any time by performing a "fly-by".
-
-
- Experiences:
- ------------
-
- After a couple of weeks of usage, it seems that my transmitter batteries
- get low long before the receiver batteries do, but this could be specific
- to your configuration, battery age, and flying style. Also, I broke
- one of the yellow leds by trying to bend it to align with the others.
- The plastic top of the led seems to be fairly brittle.
-
- This was the first time I had ever tried to build a circuit, and it was
- really rewarding to have it work perfectly the first time.
-
-
- Disclaimer:
- -----------
-
- I assume no responsibility for crashed planes due to incorrectly built
- or configured "battery monitors" (unless its my plane, of course).
-
-
- Good Luck! It was a fun weekend project and I'm anxious to build 3 more
- to fit my other planes.
-
-
- Mark.
-