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- From: hotrod@dixie.com (The Hotrod List)
- Subject: Mercury Marine
- Message-ID: <7wlq4np@dixie.com>
- Date: Wed, 18 Nov 92 22:54:11 GMT
- Organization: Dixie Communications Public Access. The Mouth of the South.
- To: hotrod@dixie.com
- Reply-To: hotrod@dixie.com
- Posted-Date: Wednesday, Nov 18 17:54:07
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- Approved: jgd@dixie.com
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-
-
- I recently acquired a Mercury Marine boat motor for dirt cheap. It had
- been sitting in a friend's shed for several years; I swapped him some
- big block parts for it. Tommy even threw in a pair of 461 head castings
- from a 327.
-
- Basically, it's an '87 Chevy 350. The original owner didn't drain the
- water the first time winter came around, and it wound up with a cracked
- block and head after the equivalent of 5000 miles. The block is no
- trouble to have fixed; I've had worse welded successfully before. (stop
- drill the ends, grind the correct V groove, and make a special run to
- Little Rock to get the proper welding rods)
-
- The right head appears to be undamaged. The left head split a flap
- about 3x4 inches out between the front two cylinders' exhaust ports.
- I tried calling around for another head, but late-style 350s aren't
- common, at least around here. No way. Also, according to the Chevy
- Power book the engine should have severely dished pistons and tiny 54cc
- chambers. This marine variant has near-flat-tops and big chambers. It
- wouldn't surprise me if it was a real oddball.
-
- After consultation with my welder, I disassembled, drilled, ground, and
- cleaned the head and left it with him yesterday afternoon. I'll have to
- have the exhaust manifold face remachined, but it's no big deal.
-
- When I get the block and head back I'll have to have them miked, of
- course. Wouldn't surprise me if I had to have the cylinders honed back
- round on a Sunnen machine or have the welded head shaved, but
- considering it's a nearly-new motor it's a small price to pay.
-
- So far, so good. I haven't worked on a small block Chevy in probably
- thirteen years, so they all look strange to me to start with (Ford and
- Buick, that's me!) Anyway, it turns out the '87 is almost completely
- weird-Alice. Here's a brief list:
-
- Short block: one piece rear main seal. Special gaskets and seals
- required. Oil pan does not interchange with early models.
- Crank does not interchange. Smaller flywheel bolt
- pattern. Externally balanced (old motors were internally
- balanced). Cam bolt pattern is different. Cam is
- retained by a plate like a Ford (it's about time), but
- that makes cams non-interchangeable. Deeper lifter bores
- and bosses for roller lifter retainer plate. According
- to Chevrolet, the engine is supposed to have roller
- lifters; being a Mercury Marine, it has a flat tappet cam.
- Timing chain set is different to accomodate new cam bolt
- pattern.
-
- Heads: raised valve cover rail, machined gasket surface instead
- of the crummy casting Chevy used to expect to seal, rubber
- valve cover gaskets, Ford 292-style retainer bolts through
- the center of the valve cover, 5/8 hex tapered seat plugs,
- 1.94/1.60 valves, rotators on exhaust valves,
- old-fashioned tin oil deflector cups on top of the spring
- retainers, valve guides already machined for Perfect
- Circle style seals, with standard crummy Chevy O-rings on
- all 16 valves, *plus* PC seals on the intakes only,
- center intake manifold bolts are angled more vertical,
- probably for clearance - this however makes early and late
- intake manifolds non-interchangeable, rocker arms are
- wider and "straddle" the valve tip, again like a Ford,
- intake and exhaust ports are totally different from any
- Chevy port I've ever seen and not bad IMHO - small guide
- bosses, big short-side radius on intake port, exhaust port
- is almost constant in cross-section with D-shaped floor.
- It's the "lightweight" casting though, scalloped and with
- the big coolant holes.
-
-
- Sooo..... there isn't a lot of interchangeability between this and the
- earlier motors, and of course very little with the '92 GEN II motors.
-
- I'm going to reassemble the motor and keep it as a backup should the
- six in my '60 Chev decide to die. To earn its keep, the 350 will
- probably be used as a mule for the upcoming Performance Engineering
- homebuilt dyno project, assuming the project ever gets off the ground.
- (right now, it keeps kinda falling outta the nest and going "SPLUD")
-
-
- ----------
- Posted by: emory!chaos.lrk.ar.us!dave.williams (Dave Williams)
-