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-
-
- ***** PERFECT BOX ***** Version 4.1 *****
-
- I. INTRODUCTION:
-
- PERFECT BOX is a Computer Aided Design (CAD) program for the
- simulation of loudspeaker performance. PERFECT BOX is a very
- powerful tool for the amateur or professional speaker builder.
- Loudspeaker design is a balance of compromises involving
- enclosure size, low frequency cutoff, and transient response.
- This program will allow you to model the loudspeaker-enclosure
- combination entirely on your PC. With proper use, you can be
- assured of the best (lowest in frequency) bass response in the
- smallest enclosure. You can then build the enclosure with full
- confidence that the final result will not become the new dog
- house for Fido, but an accurate, natural sounding system.
- PERFECT BOX does not deal with midrange or tweeter drivers.
- It only considers the low frequency driver in a multi-way system
- (or the only driver in a full-range system.) Since enclosure
- alignments, such as box size, box type, and box frequency (now
- on refered to as Alignments), effect the woofer response, PERFECT
- BOX models systems covering low frequencies from 10 to 200 Hertz.
- The mathematical model will hold for higher frequencies, but I
- have optimized the program for the most useful range.
-
- II. REQUIREMENTS:
-
- PERFECT BOX requires certain parameters that uniquely define
- the driver's characteristics. Some of these parameters have been
- coined as the Thiele/Small (or T/S) parameters. If you are new
- to loudspeaker design, it isn't important that you understand
- what each value represents, only that you are able to obtain
- these values from the driver manufacturer, or measure them
- yourself (more accurate.)
- PARAMETER UNITS
- Free air resonance (Fs) Hertz
- Electrical (Qes)
- Q Mechanical (Qms)
- Q Total (Qts)
- Volume Equivalent Compliance(Vas) Ft^3
- D.C. Voice Coil Resistance (Re) Ohms
- Peak Cone
- Displacement (Xmax) Inch
- Effective Piston Diameter Inch
- Thermal Power (P) Watts, RMS
- NOTE: Qts=(Qes*Qms)/(Qes+Qms)
- PERFECT BOX allows you to store these driver parameters in a
- data file ("BOXDATA4"). This file can store characteristics for
- thousands of different drivers. A few sample drivers have been
- included so that you can experiment with PERFECT BOX. These
- samples represent "real life" units which are currently available
- at this time.
- III. DEFINITIONS:
-
- ***SYSTEM ORDER***
-
- PERFECT BOX uses a classical high-pass filter model to simulate a
- loudspeaker mounted in an enclosure. The order of a loudspeaker
- system represents the same characteristic roll off as that of an
- electrical filter. The roll off rate (or slope) is:
-
- roll off rate=(6 * system order) dB/octave
- or roll off rate=(20 * system order) dB/decade.
-
- PERFECT BOX can simulate both infinite baffle (sealed box),
- and vented (ported) systems. Each of these systems have a
- natural order in which they resemble an electrical high pass
- circuit. For infinite baffle, order=2, or that is to say that
- they are of 2nd order. And for vented systems, order=4. It
- seems that each kind of enclosure has pros and cons associated
- with them.
- In general, both systems, if properly aligned, perform with
- the same low frequency response. In practice, an infinite baffle
- system is easier to build, and possibly has better transient
- response. The vented system offers slightly higher efficiency
- (2.9 dB), and good cone dampening near the vent frequency (but
- less below Fb.) My preference is for 4th and 6th order systems.
- The sixth order system involves the use of a 4th order system
- tuned slightly lower than the 4th order ideal, and an 2nd order
- active equalizer circuit in the amplifier path.
-
- ***SYSTEM CUTOFF FREQUENCY***
-
- This is the frequency at which the system amplitude response is
- exactly 3.0 dB less than at a mid-band reference frequency (where
- response is basically flat at 0 dB.) This is a standard point of
- interest that can be used to compare with another system's low
- frequency response data. This point on the frequency plot
- represents the "half-power" amplitude, as compared to the
- amplitude at a mid-band reference frequency.
-
- ***OTHER SYSTEM ORDERS***
-
- As you are problably aware, a Graphic Equalizer can make a
- tremendous effect on the way your speaker system sounds. The
- bad news is that an equalizer (EQ) usually doesn't have a control
- exactly centered on the proper frequency to properly extend low
- frequency cutoff, and thus will typically make matters worst.
- PERFECT BOX can incorporate the effects of either a 1st or
- 2nd order, ACTIVE EQ (you must build) into the loudspeaker model.
-
- This mini EQ consists of a simple active high-pass filter, having
- a low turn-over (cutoff) frequency (typically 20-60 Hz), which
- actually has a slight boost (peak) in its amplitude response
- above its cutoff frequency. If the amount of boost and cutoff
- freq. are suitably chosen, the total system response typically is
- extended a half-octave or more, while providing infrasonic
- (rumble) filtering to boot! In 2nd-order EQ's, the boost is
- controlled by the "D" parameter (D=1/filter Q, for you filter
- buffs.) Typical values of "D" range from 0.3 to 1.414, giving
- most to least amount of amplitude boost. A "D" of 0.52 gives
- approximately 6 dB of boost, a typical starting value. The EQ
- frequency and the "D" factor should be juggled for the flatest,
- most extended low frequency response.
- A word of caution: using large amounts of boost may tax
- small power amplifiers (less than 50 Watts,RMS) beyond their
- limits. A properly designed 3, 3.5, 5, or 6th order system will
- not over tax your amplifier unless you listen to music either :
- 1. at extremely high SPL levels,
- 2. with heavy (double fortisimo) organ pedal notes, or
- 3. use other signal modification equipment such as an
- extremely low-end boosted Graphic Equalizer (Stupid), or
- Sub-Sonic Synthesizer (Harmonizer.)
- The EQ can be inserted into the signal path of your system
- at either a "Preamp-out/Amp-in" loop, or "tape monitor"
- connection. A simple design for a 2nd order EQ is provided with
- PERFECT BOX. Type EQ2 at the DOS prompt to execute this option.
- You must have (at least) a CGA graphics card in order to run EQ2
- because the electrical skematic is drawn on the screen after all
- the circuit values are calculated. You may execute a screen dump
- (PrtSc) for a hardcopy, as with all screens in PERFECT BOX.
-
- IV. RUNNING PERFECT BOX:
-
- PROGRAM EXECUTION:
-
- If you have an IBM (or Epson graphics) printer, you can
- print the graphic plots generated by PERFECT BOX. Before you
- start PERFECT BOX, you must execute either your DOS command
- GRAPHICS.COM, or the PERFGRAF.COM (included). These TSR programs
- set aside memory for doing graphic dumps of your CRT to your
- graphics printer. Use GRAPHICS.COM if you are using a CGA
- graphics card. If you have EGA capability, you can take
- advantage of the higher resolution by using PERFGRAF.COM.
- (You might have to set your printer to do an "automatic" Linefeed
- [LF] after a Carriage Return [CR], see your printer manual.)
-
- I have created a simple batch file called GO.BAT, which
- will execute GRAPHICS.COM for you. Of course you must have
- either GRAPHICS.COM on the program disk or in the current DOS
- path. Change this batch file to suit your particular needs. The
- actual program file is BOX4_1.EXE. You will not have to change
- the program file name until you recieve a future upgrade of
- PERFECT BOX.
-
- Insert the PERFECT BOX program disk into your default disk
- drive, and type GO <Return>. You should see the PERFECT BOX
- opening screen. Take the time to read this screen and remember
- that many, many hundreds of hours of effort have been put into
- this program. If you use this program more than five times, you
- must be understanding the purpose so don't forget your obligation
- to this author!
- If you see an error message stating "Bad Command or
- Filename", check to see if you are in the same directory as the
- PERFECT BOX files. After about 5 seconds, you may press RETURN
- to continue.
- If all is well, you should see the following screen.
- PERFECT BOX - Version 4.1 Current Time:
-
- ╔═╣ Boxdata Choices ╠════════════╗ ╔═════════════════════════════╗
- ║ ║ ║ Drivers on file : 145 ║
- ║ (B) Browse the database ║ ║ Boxdata path : \qb4\ ║
- ║ (L) Load a driver by # ║ ║ Graphics mode : EGA ║
- ║ (S) Store New Driver data ║ ╚═════════════════════════════╝
- ║ (E) Edit the database ║ Quick Mode
- ║ (B) Boxdata Reports ╔════╩═════════════════╣ Utility ╠═╗
- ║ ║ ║
- ╚═══════════════════════════╣ (C) Change Boxdata path ║
- ║ (P) Sort/Pack Boxdata file ║
- ╔════════════════════╗ ║ (A) Append new records ║
- ║ REGISTERED TO: ║ ║ (W) Write defaults ║
- ║ Shareware copy. ║ ║ (D) DOS Shell ║
- ║ Please! Your $$$ ║ ║ (Q) Quit to DOS ║
- ║ help homeless ║ ╚══════════════════════════════════╝
- ║ woofers find a ║
- ║ new home! ║
- ╚════════════════════╝
-
-
- Use PgUp - PgDn - Home - End - - - <RETURN>= Select - or HotKey
-
- Each of the menu choices may be executed by either pressing
- the "key letter" or by using the cursor arrow keys to highlight
- the choice and then pressing RETURN.
-
- BOXDATA CHOICES:
-
- (B) Browse. This option will allow you to view the drivers
- currently in the BOXDATA file. You can move through the list
- using the arrow, Home, End, Page Up, and Page Down Keys. The end
- key takes you to the bottom of the list, and Home will return you
- to the first listing. Use these keys to point the "flashing
- arrows" at your driver choice.
-
-
- Browse-Choose the driver with the arrow keys and press RETURN.
- »106 »PR 38 XM 150 »POLYDAX »15",PRO,MONITOR,96dB «
- 107 PR 38 XT 150 POLYDAX 15",PRO,FOAM EDGE,MONITOR
- 108 PR 38 XT 250 POLYDAX 15",PRO,99dB
- 109 PR 38 XT 350 POLYDAX 15",PRO,HI-POWER,100dB
- 110 TA-305 FSW PRECISION DUAL V.C. SUBWOOFER
- 111 TA-305F PRECISION OMEGA
- 112 TD-125F PRECISION ALPHA
- 113 TD-255F PRECISION EPSILON
- 114 TD-255F-SW PRECISION 10",Alum Dual VC,90.7dB
- 115 TO-205F PRECISION INFINITE BAFFLE 8"
- 116 TP-165F PRECISION 4 or 8 OHMS
- 117 TP-165R PRECISION 6.5" , 88.5 dB
- 118 TX-205F PRECISION
- 119 TX-205R PRECISION 8",Mid-Bass,POLY, 90dB
- 120 TX-255F PRECISION 4 or 8 OHMS
- 121 SPP-154 ROCKFORD-FOSGA AUTOMOTIVE
- 122 11FGX SEAS PRO 4.5",CAST FR.,4/8,$32
- 123 CA17RCX SEAS WILSON WATT $32
- 124 P 25 REX SEAS 10 " SEALED BOX
- 125 P14RCY SEAS 5.25",WESTLAKE,POLY,$34
- <F1>=Quit - <F2>=Edit - <F3>=Load defaults. PgUp-PgDn-Home-End-
- - <INS>=Get # <─┘>= Get Record 106
-
-
- Perfect Box Browse function.
-
- After pointing to a particular driver, you may LOAD the driver
- parameters by pressing RETURN. You can EDIT the driver
- parameters by pressing the <F2> function key. The <F3> function
- key will load any previous Box Volume, Vent Frequency, Order, D
- factor, and EQ frequency information saved in a previous
- execution of PERFECT BOX, and initiate the calculation loop. You
- still can bypass the current selected driver and load any other
- driver by pressing <INSERT> and entering the record number. The
- <F3> function key will take you back out to the opening menu.
- When you return to the BROWSE function, the BOXDATA list will be
- on the same page as the last time you were there.
-
- (L) LOAD:
-
- This option allows you to LOAD driver data directly from the
- BOXDATA file using the record number. On Floppy based systems,
- this option might save you time by skipping the Browse feature.
- (S) STORE:
-
- This option allows you to enter new driver data into the
- BOXDATA file. ALL parameters listed are required, so don't skip
- any unless you are told you may enter a Zero. If you don't have
- all of the correct T/S parameters, you should try to obtain them
- from the manufacturer. In a pinch, you can approximate values
- from other drivers in the BOXDATA file. Don't forget to add the
- correct values when you get them. Of course, the accuracy of
- this loudspeaker model is DIRECTLY proportional to the T/S
- parameter accuracy! Which brings me to say this:
-
- I claim no responsibility for the completeness or accuracy
- of the T/S parameters included with your copy of PERFECT
- BOX. Many (very many!) of the current drivers listed have
- been appended from files sent to me by Registered users of
- PERFECT BOX. If you are unsure of any data, it is your
- responsiblity to verify the T/S parameters with the
- manufacturer or test them yourself!
-
- (Soapbox off.)
-
- The new entries are placed at the bottom of the file and
- once entered, can be LOADED immediately. It is for this reason
- that I eliminated the "Manual Parameter Entry" function of
- previous releases of PERFECT BOX. I usually want to keep new
- parameters and never used that function so I hope you don't miss
- it!
-
- (E) EDIT:
-
- You can edit any of the T/S parameters in the BOXDATA file.
- Use the current driver record number to call up the driver and
- follow the screen prompts for instructions.
-
- (B) REPORTS:
-
- You can print the full BOXDATA file on your printer in two
- forms. The first form contains ALL of the driver parameters
- including comments. The second form will print the driver's
- basic T/S parameters, Fs, Vas, and Qts, and use them to calculate
- the "Ideal" 4th order Box volume, Vent frequency, and F3 cutoff
- point. This form is very handy to compare driver performance.
-
-
- UTILITY
-
- (C) Change Boxdata Path:
-
- The BOXDATA file containing all driver parameters, can be
- located on a different drive/directory than the current DOS
- default. Choose this option if you want to change the path to
- the data file. Note: The path is saved for future executions of
- PERFECT BOX using the Write Defaults option.
- (P) Sort/Pack
-
- Each new driver that you enter into the BOXDATA file is
- placed at the bottom of the file. You can use the Sort/Pack
- option to sort the file alphabetically by Manufacturer. If you
- have marked a driver for deletion in the EDIT driver menu, the
- Sort/Pack routine will purge it from the BOXDATA file. This
- routine is the same sort program that was included with earlier
- versions of PERFECT BOX, and thus (if you have them) you can
- delete the old BSORT.BAT and BOXSORT3.EXE program files.
-
- (A) Append new records
-
- This option is used to combine other BOXDATA files into the
- current, active BOXDATA file. If you are upgrading from Version
- 3.xx, rename the OLD data file to "DATAUP.DAT". Start PERFECT
- BOX and choose the Append option. If you are upgrading from
- Version 2.xx, you must run the 2to4.exe program first. Version 3
- uses a slightly different file structure, and thus the 2to4.exe
- program will convert you old BOXDATA file into the new structure,
- leaving a new file called "BOXDATA4".
- Since this is the current name of the Version 4.x data file,
- YOU MUST DO THIS CONVERSION IN ANOTHER DIRECTORY THAN THE ONE
- CONTAINING THE NEW BOXDATA4 FILE INCLUDED IN THE VERSION 4.0
- ARCHIVE! Either use a different directory or copy the NEW,
- original BOXDATA4 to another directory for safe keeping. I
- suggest that you make backup copies of EVERYTHING, OLD AND NEW,
- before attempting the conversion process. After running the
- 2to4.exe program, rename the resulting file from BOXDATA4 to
- "DATAUP.DAT". Copy "DATAUP.DAT" file into the PERFECT BOX
- directory, choose the APPEND function, and watch it fly!
-
- (W) Write defaults.
-
- Each time PERFECT BOX is loaded, a file named PERFECT.CTL is
- read for startup defaults. There are four default values kept
- in this file. 1. Boxdata4 data file drive/directory; 2.
- Graphics mode; 3. "Quick mode" toggle. and 4. Printer type
- The first two values have obvious purposes. The third
- parameter is used to hold the default mode for the calculation
- loop end point. In normal mode, the loop counts up to 200 Hz.
- In Quick mode, the loop counts up to 100 Hz. This is useful for
- making quick estimates on the slower "XT" type machines. You can
- toggle this mode within PERFECT BOX with the <F9> function key.
- The Write defaults option will over-write the configuration
- file with current values for BOXDATA file path, Graphics and
- Quick Modes.
-
- (D) DOS Shell
-
- You can spawn another copy of COMMAND.COM from PERFECT BOX
- using this option. Use this option to check directorys or file
- space. Type EXIT at the DOS prompt to return to PERFECT BOX.
- (Q) Quit to DOS
-
- Just like it says! This choice will halt execution of
- PERFECT BOX and immediately (without any verbose advertisements)
- return you to DOS.
-
- OK, OK!, enough talk. Let's see some action!
-
- Now that you know what all of that stuff does on the opening
- menu, choose a driver from the BOXDATA file. Use the BROWSE
- option, point at an interesting driver, and press RETURN.
- The parameters listed are the minimum that you will need to know
- about any driver simulated with PERFECT BOX. For this example,
- answer "Y" to the question "Do you want this driver?" Now choose
- "1" for a single driver simulation.
-
- Record # ───────── 106
- Manufacturer ───── POLYDAX
- Model Number ───── PR 38 XM 150
- Comment ────────── 15",PRO,MONITOR,96dB
- Free air resonance= 19.5 hz.
- Vas = 24.37 ft^3.
- Qts = .27
- Qes = .3
- Qms = 2.7
- Re = 5.8 Ω
- Xmax= .1377953
- Piston Diameter= 14 in.
- Power= 150 Watts.
-
- DO YOU WANT TO USE THIS DRIVER (Y)?
-
-
- Now, PERFECT BOX will calculate the "Ideal" 4th Order Box
- volume, the port frequency for that ideal box volume, and the
- cutoff frequency (-3dB point.) The ideal box volume is the
- smallest enclosure that provides the flatest, deepest low
- frequency response. The cutoff point will give you a general
- idea of how low the driver will perform in any box design (best
- case.) The port frequency (box frequency) must be set as
- calculated to obtain the cutoff predicted.
- In a 4th order system: Ideal vented volume is 8.53 Ft^3.
- System cut-off (-3dB) is 32.54 Hz.
- If the Vent frequency is 26.61 Hz.
-
-
- ╔═══════╦═══════════════════════════════════════════════╗
- ║ ORDER ║ SYSTEM DESCRIPTION ║
- ╠═══════╬═══════════════════════════════════════════════╣
- ║ 2. ║ CLOSED BOX─┬─without Active Equalizer ║
- ║ 3. ║ ├─with 1st Order Active Equalizer ║
- ║ 3.5 ║ └─with 2nd Order Active Equalizer ║
- ║ » 4. ║ VENTED BOX─┬─without Active Equalizer ║
- ║ 5. ║ ├─with 1st Order Active Equalizer ║
- ║ 6. ║ └─with 2nd Order Active Equalizer ║
- ╚═══════╩═══════════════════════════════════════════════╝
-
- Efficiency Bandwidth Product..(Fs/Qes).. is 64 , which suggests a
- 4th order system.
- Enter System Order [ 4 =default] ?
- Enter BOX VOLUME (Ft^3) [ 8.53 =default] ?
- Enter BOX VENT FR. (Hz.) [ 26.61 =default] ?
-
-
-
- Now you must decide what type of enclosure to use. If the
- driver has a Qts of 0.5 or greater, I would try infinite baffle
- (order=2) systems first, otherwise, use Order=4, with the ideal
- box size and frequency. Save the other Order options for later.
- Since PERFECT BOX will recommend the Order for you, use it as a
- default. Press RETURN to accept the default Order.
- Enter the Box volume in cubic feet. I suggest that you use
- the ideal box size as a starting point. Then, on the next pass,
- change one of the box alignments and check how the response was
- affected. Again, press RETURN to accept the default Box volume,
- or change it if you prefer to do so.
- Enter the Vent Frequency in Hertz. Again, since this is
- your first time through, press RETURN to accept the default
- value.
- PERFECT BOX will now calculate :
- 1. Amplitude response in decibels;
- 2. Maximum Power in Watts;
- and 3. Maximum Sound Pressure Level, at each frequency cycle
- between 10 and 200 Hertz. (100 Hz in Quick mode.)
-
- Please wait ... Calculating data for the frequency of xx Hz.
-
- Be patient here. PERFECT BOX is running through a healthy
- chunk of floating point calculations, just sit back, watch the
- counter change and reminisce about the good old slide rule days.
- When the calculations are complete, an Outputs/Changes Menu will
- be presented.
- PERFECT BOX - Version 4.1
- Current Time:
-
- ╔═║ Output Choices ╠════════════╗ ╔════════════════════════════════╗
- ║ ║ ║ Record # : 106 ║
- ║ (F) Bode Plot (Frequency) ║ ║ Driver : PR 38 XM 150 ║
- ║ (L) Excursion Limit plot ║ ║ Manufacturer: POLYDAX ║
- ║ (V) View data points ║ ╚════════════════════════════════╝
- ║ (D) Print Data points ║ Quick mode
- ║ (P) Calculate Ports ╔════════╩══╣ Changes ╠══════════════╗
- ║ (W) Driver Worksheet ║ ║
- ║ ║ (B) Change Box Volume or Vent freq.║ α=2.857
- ╚══════════════════════╣ (E) Change EQ. Frequency or D ║ h=1.365
- ║ (A) Change All parameters ║
- ║ (T) Toggle graphics mode (EGA) ║
- ║ (C) Change QLoss ╔══════════════╩╣ Done╠╗
- ║ (Qloss = 7 ) ║ ║
- ╚═════════════════════╣ (S) Load/Save Align. ║
- ║ (R) Retrieve another ║
- ║ (Q) Quit to DOS ║
- ║ ║
- ╚══════════════════════╝
-
- Use PgUp-PgDn-Home-End- - - <RETURN>= Select - or HotKey
-
- Output/Changes Menu
-
- OUTPUT CHOICES:
-
- (F) Bode Plot
-
- This choice will plot the classical Bode (pronounced BO
- DEE; or Frequency Response) plot. If the Quick mode was on
- during calculations, the plot will stop a 100 Hz. If you had
- loaded the GRAPHICS.COM or PERFGRAF.COM before loading PERFECT
- BOX, you may print a copy of the plot on your graphics printer by
- pressing a "P". This pops up a nice time-date stamp, and
- requests an interrupt 5 (Print Screen) to execute. After the
- printer is finished, you can send a Form Feed (FF) to your
- printer by pressing the <F10> function key. If you are using the
- PERFGRAF.COM in EGA mode, you will be able to fit two plots on
- one page.
-
- (L) Excursion Limit Plot
-
- This graph of SPL & Power vs. Frequency, will give you an
- picture of the system driven at maximum power. This plot gives
- the Sound Pressure Level (in dB) and the input power required to
- reach the excursion limit (Xmax) of the driver. See the the
- Design Notes chapter of this document for more discusion of this
- important graph.
-
- (V) View data points
-
- This option will list on the screen, all calculated data,
- between the frequency limits of your choice.
-
- (D) Print data points
-
- This option will print on your printer, all calculated data,
- between the frequency limits of your choice.
-
- (W) Driver Worksheet
-
- This option produces on your printer, a worksheet which
- gives you a handy reference table to use as you change the
- different alignments about your system. Each block can be filled
- from data printed on the Bode plot option. I suggest that you do
- this option first (only if you have a printer on line.) and log
- each repetition of your progress.
-
- (B) Change Box Volume or Vent Frequency
- (E) Change EQ. Frequency or D
- (A) Change ALL parameters
-
- At this point you may choose what parameter to change in an
- attempt to optimize the frequency plot, or what ever else you are
- trying to achieve. If you are currently working on a 2nd or 4th
- order system, the "Change EQUALIZER Frequency or D." choice will
- not be allowed. Thus if you want to change to an "equalized"
- order, you must use the "Change ALL Parameters" option. Remember
- that the previous value for each prompt in the CHANGE menu will
- be the default value (just press RETURN.)
-
- (T) Toggle graphics mode
-
- This choice toggles you between EGA and CGA modes. This is
- really not needed anymore. I left it in for those of you whom
- can't get the PERFGRAF.COM program to function properly with your
- printer
-
- (C) Change Qloss (New to version 4.x)
-
- This option allows you to account for box leakage losses.
- Normal vented cabinents are modeled at Ql=7. If you do not have
- the means to accurately measure Qloss, then leave Ql=7.
-
- (S) Load/Save Alignment
-
- This choice allows you to save your current design
- parameters to the BOXDATA file for future use. This becomes very
- handy if you want to keep track of your best designs for each
- driver.
- (R) Retrieve another driver
-
- This choice will dump all calculated data, and return you to
- the opening menu.
-
- (P) Calculate Ports
-
- After you are satisfied with the current design parameters,
- PERFECT BOX will calculate the port lengths required to tune the
- cabinet to the frequency currently chosen. A column for two
- identical length ports is also given. Dual ports are useful when
- the box volume or the MACH speed is too large for a single port.
- The MACH number is the percent of the speed of sound that will
- occur at the largest port output.
-
- POLYDAX PR 38 XM 150
- BOX VOLUME= 8.53 Ft^3 BOX FREQUENCY= 26.61 Hz.
- ORDER : 4
- HEIGHT= 39.72 in. WIDTH= 24.52 in. DEPTH= 15.2 in.
-
- VENT LENGTHS FOR TYPICAL INTERNAL DIAMETERS OF PVC PIPE
- (Inches)
-
-
- DIAMETER LENGTH MACH DUAL VENTS MACH
- ------- ------ ---- ---------- ----
- 1 -.38 1.243 NO ! | -.03 .311 NO!
- 1.5 -.31 .553 NO ! | .48 .138
- 2 -.06 .311 NO ! | 1.35 .078 Best
- 2.5 .37 .199 Use Dual| 2.57 .05 Best
- 3 .97 .138 O.K. | 4.13 .035 Best
- 3.5 1.75 .101 O.K. | 6.05 .025 Best
- 4 2.7 .078 Best | 8.32 .019 Best
- 4.5 3.83 .061 Best | 10.95 .015 Best
- 5 5.13 .05 Best | 13.92 .012
-
- Vent Calculations.
-
- Stay away from large (speed> 0.2) port MACH speeds as they
- will cause unmusical whistle noises from the port. Ports that
- are longer than the box depth, can be curved inside the enclosure
- with PVC swept elbows.
-
- DESIGN HINTS:
-
- If the ideal box volume is too large to be realistically
- built, PERFECT BOX will allow you to see just how the loudspeaker
- performance will suffer, as you down size box volume. It is this
- iterative design process that PERFECT BOX is designed for. By
- changing either box volume, port frequency, or in EQ cases, EQ
- frequency and boost, a "perfect" frequency curve can be obtained.
- At this point you can tell how good a driver really is because
- sometimes another driver will out perform others in half the
- enclosure volume.
- The port frequency is set by the area and length of the
- port. PERFECT BOX will calculate the port for you, but the
- length is typically 10-15% off, so add an half-inch to the
- calculated value, and measure the box frequency for yourself.
- The system will not perform as calculated if you miss the port
- frequency by as little as 1 Hz, so try to hit it as close at
- possible. Also, after you have reached a final box size,
- increase the box volume by as much as required to account for
- volume used by the drivers, bracing, and crossover network. It
- is much better to error on the high side of Box Volume. I
- typically add 10% to the final size as a fudge factor. You can
- always add braces to account for any overage.
- To find box diminsions from the box volume, take the volume
- in cubic feet, multiply by 1728 cubic in/ft^3, to get in^3. Then
- take the cube root (or raise it to the 0.3333334 th power.) Now
- this number is the width in inches. Multiply the width by 1.62
- for the height, and multiply the width by 0.62 for the depth.
- volume (ft^3) * 1728 = volume (in^3)
- width (in.) = (volume (in^3))^0.3333334
- height (in.) = width * 1.62
- depth (in.) = width * 0.62
- NOTE: All diminsions are internal, not external!
- This will give the box a "typical speaker look" and also set
- the diminsions up for minimum internal reflections. PERFECT BOX
- calculates these diminsions for you and prints them in the port
- length table.
- VI. REFERENCES:
-
- This document and the program PERFECT BOX are only tools for
- the speaker designer. One must know how to use these tools
- properly before judging the usefulness of PERFECT BOX. I suggest
- that you read any of the following publications on the finer art
- of speaker building.
-
- SPEAKER BUILDER MAGAZINE (6 times a year)
- Edward T. Dell, Jr., Publisher
- PO Box 494 Peterborough, NH 03458
-
- "The Loudspeaker Design Cookbook"
- by Vance Dickason
- Distributed by:
- Old Colony Sound Lab
- PO Box 243
- Peterborough, NH 03458-0243
-
- "How to Design, Build, & Test Complete Speaker Systems"
- by David B. Weems
- Library of Congress #TK9968.W43
- Published by:
- TAB Books
- Blue Ridge Summit, PA 17214
- No. 1064
- See the PERFECT1.DOC for more details on new additions.
-
- VIII. ERRATA:
-
- Your support helps! PERFECT BOX is supported by you, the
- user. Without user support, Shareware such as PERFECT BOX can
- not continue to exist! Use this program!, give a copy of PERFECT
- BOX to your friends (the BBS Archive file is the best way to
- make sure all the PERFECT BOX files are present.) Above all,
- don't forget your part in the deal! If you are using PERFECT BOX
- on a trial basis, that's fine.
- If you are using PERFECT BOX in a business or commercial
- environment, you must Register, PERIOD. Many registered users
- are using PERFECT BOX for professional sound reinforcement or
- automotive sound applications. If this is true for you, just
- don't forget the concepts under which shareware functions.
-
- PERFECT BOX is under constant scrutany for improvement. If you
- have any ideas for new features/functions, or problems in program
- operation, send them to me at AUSTIN ACOUSTICS. Your suggestion
- could be included in the next revision of PERFECT BOX.
-
- By registering your copy, you will be sent (if requested) a disk
- with the current Version installed in your name. You will also
- receive a copy of the next MAJOR PERFECT BOX revision, and new
- BOXDATA file parameters. Registered users can have their current
- copy updated at any time. Also, Registered users can download
- the future releases of PERFECT BOX directly from my 24 hour BBS
- at FIDONET 363/507 (407-281-5522:2400-N-8-1), including unlimited
- "Online support" through BBS E-Mail (See Perfect1.doc for more
- information.)
-
- If you want to others to share in your BOXDATA resources, please
- send a COPY of your BOXDATA file (5.25" or 3.5") in a U.S. Post
- Office approved disk envelope (or safe equivalent.) Or, upload
- your BOXDATA file to my BBS.
-
- TO REGISTER:
-
- Send $40.00 in U.S. funds (personal check or money order) to
- cover registration and return postage. IT'S THAT SIMPLE!
-
- The un-registered copy is NOT "crippled" in any way. All PERFECT
- BOX functions are available on the un-registered program.
- Please make checks payable to:
-
- WARREN MERKEL
- 248 Whiterapids, Ct.
- ORLANDO, FL 32828
-
- *** End of Document ***
-