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plan2.txt
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1997-01-06
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NAME IN ON FRAME:
What it is:
Large brightly colored letters with Velcro (the rough part) on
the back. The letters Velcro to a board covered with thin
padding (for a cushioned look) and felt. It can be used as a
decorative and educational toy. Children like the sound of
Velcro as it tears off and they like to stick things together.
Using letters gives children exposure to the letters of their
name and provides an opportunity for parents to talk about the
letters and the sounds they make.
How to make it:
Use "Paintbrush" (the paint program that comes with Windows) to
print out a stencil you can glue to a 2X6. In Paintbrush use the
text tool to select a font you like in the largest size
possible. You may have to print out one letter at a time to get
the size you need. You won't be able to get your letters large
enough unless you use the shrink and grow tool in Paintbrush.
You will have to experiment, get a letter on your screen and
make it big, then print it out and adjust your drawing
accordingly.
When you get your letters printed out glue them on to your 2X6
and cut the letters out using a band saw or scroll saw.
Sand the letters to your tolerances and paint to your taste. I
drilled a small hole in the back of the letter and mounted it on
a hangar so I could paint it all over and then hang it up to
dry. Later I glued the Velcro over the hole. When you glue the
Velcro on to the back of the letters put in a couple of staples
to help the glue.
The backboard can be plywood or particle board or some other 1
inch thick stuff (I used 1" particle board). Cut the board to a
size that will accommodate all the letters and leave at least 2"
around the edge. Round the edges of the board with a quarter
inch round router bit. Rounding the edges will prevent sharp
edges and make the frame child friendly.
Use some spray adhesive to hold the lightweight padding to the
board. Cut your felt so that it will cover the board and wrap
around to the back, lapping over about 2". When the spray
adhesive dries on the padding / board combo, use the spray
adhesive to attach the felt to the padding. Wrap the felt over
the edges and staple them down stretching the fabric slightly.
You should have a sort of fabric and wood sandwich which will
make a background board for your letters.
On the one I made I did not use spray adhesive between the
layers of my cloth and wood sandwich. The Velcro letters pull
the fabric up when the letter is pulled off. I think the spray
adhesive will fix this. You might have a better way to solve
this problem.