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- 268
- Woodworking Occupations
-
- (A list of D.O.T. codes is available on request. See page 468.)
-
- Nature of the Work
-
- Wood is one of the oldest, most basic building materials. Even in
- our age of sophisticated composites and alloys, the demand for wood
- products continues unabated. Helping to meet this demand are
- production woodworkers and precision woodworkers. Production
- woodworkers can be found in primary industries, such as sawmills and
- plywood mills, as well as in secondary industries that manufacture
- furniture, kitchen cabinets, musical instruments, and other
- fabricated wood products. Precision woodworkers, on the other hand,
- usually work in small shops that make architectural woodwork,
- furniture, and many other specialty items.
-
- Woodworkers are employed at some stage of the process through which
- logs of wood are transformed into finished products. Some of these
- workers produce the structural elements of buildings; others mill
- hardwood and softwood lumber; still others assemble finished wood
- products. They operate machines that cut, shape, assemble, and
- finish raw wood to make the doors, windows, cabinets, trusses,
- plywood, flooring, paneling, molding, and trim that are components
- of most homes. Others may fashion home accessories such as beds,
- sofas, tables, dressers, and chairs. In addition to these household
- goods, they also make sporting goods items, including baseball bats,
- racquets, and oars, as well as musical instruments, toys, caskets,
- tool handles, and thousands of other wooden items.
-
- Production workers usually set up, operate, and tend woodworking
- machines such as power saws, planers, sanders, lathes, jointers, and
- routers to cut and shape components from lumber, plywood, and other
- wood panel products. Working from blueprints, instructions from
- supervisors, or shop drawings that they produce, woodworkers
- determine the method of shaping and sequence of assembling parts.
- Before cutting, they must often measure and mark the materials to be
- cut. They verify dimensions to adhere to specifications and may
- trim parts to insure a tight fit, using handtools such as planes,
- chisels, wood files, or sandpaper.
-
- Production woodworkers generally operate a specific woodworking
- machine; however, some wood machine operators are responsible for a
- variety of machines. Lower skilled operators may merely press a
- switch on a woodworking machine and monitor or tend the automatic
- operation, while more highly skilled operators set up their
- equipment, cut and shape wooden parts, and verify dimensions using a
- template, caliper, or rule. In sawmills, machine operators cut logs
- into planks, timbers, or boards. In veneer mills, they cut veneer
- sheets from logs for making plywood. While in furniture plants,
- they make furniture components such as table legs, drawers, rails,
- and spindles.
-
- Many companies have installed computer-controlled machinery, which
- lends itself to precision, accuracy, and less waste. With
- computerized numerical controls, an operator can program a machine
- to perform a sequence of operations automatically, resulting in
- greater precision and reliability. The integration of computers
- with equipment has improved production speeds and capabilities,
- simplified setup and maintenance requirements, and increased the
- demand for workers with strong mathematical skills.
-
- Whether computer-controlled or manual equipment was used to machine
- the parts, the next step in the manufacturing process is the
- production of subassemblies using fasteners and adhesives. These
- pieces are then brought together to form a complete unit. The
- product is then finish sanded, stained, sealed, and if necessary,
- coated with a sealer such as lacquer or varnish. Woodworkers may
- perform this work in teams or be assisted by a helper.
-
- Precision or custom woodworkers, such as cabinetmakers, wood pattern
- and model makers, wood machinists, and furniture and wood finishers,
- work on a customized basis, often building one-of-a-kind items. For
- this reason, they normally need substantial training and an ability
- to work from detailed instructions and specifications. They often
- are required to exercise independent judgment when undertaking an
- assignment. Precision woodworkers generally perform a complete
- cycle of cutting, shaping, surface preparation, and assembling
- prepared parts of complex wood components into a finished wood
- product.
-
- Woodworking employment is highly sensitive to the condition of the
- overall economy.
-
- Working Conditions
-
- Working conditions vary from industry to industry, and job to job.
- In primary industries, such as logging and sawmilling, working
- conditions are physically demanding due to the handling of heavy,
- bulky material. Workers in this area may also encounter excessive
- noise and dust and other air quality pollutants. However, these
- factors can be controlled by using earplugs and respirators. Rigid
- adherence to safety precautions minimizes risk of injury from
- contact with rough woodstock, and from the use of sharp tools and
- power equipment. The risk of injury is also lowered by the
- installation of computer-controlled equipment that reduces the
- physical labor and the hands-on contact with the machine.
-
- In secondary industries, such as furniture and kitchen cabinet
- manufacturing, working conditions also depend on the industry and
- the particular job. Those employees who operate machinery must wear
- ear and eye protection, and must always follow safety regulations
- concerning machine operation and the use of safety shields or
- guards. Those who work in the finishing area must either be
- provided with an appropriate dust or vapor mask, a complete
- protective safety suit, or they must be in a finishing environment
- that removes all vapors and particle matter from the atmosphere.
- Prolonged standing, lifting, and fitting heavy objects are also
- common characteristics of the job.
-
- Employment
-
- Workers in woodworking occupations held about 341,000 jobs in 1992.
- One of every 7, mostly cabinetmakers and furniture and wood
- finishers, was self-employed. Employment was distributed as
- follows:
-
- Woodworkers, precision......................................220,000
- Woodworking machine setters and operators...................121,000
- Head sawyers................................................ 59,000
- Woodworking machine operators............................... 62,000
-
-
- Eight of every 10 salaried woodworkers worked in manufacturing
- industries. One in 4 was employed in establishments fabricating
- household and office furniture; 1 of every 5 was in establishments
- making millwork, plywood, and structural wood members, used
- primarily in construction; and 1 in 8 worked in sawmills and planing
- mills manufacturing a variety of raw, intermediate, and finished
- woodstock. Woodworkers also were employed by wholesale and retail
- lumber dealers, furniture stores, reupholstery and furniture repair
- shops, and construction firms.
-
- Woodworking jobs are found throughout the country. However,
- production jobs are concentrated in the South and Northwest, close
- to the supply of wood, while furniture makers are more prevalent in
- the East. Custom shops can be found everywhere, but are generally
- concentrated in or near highly populated areas.
-
- Training, Other Qualifications, and Advancement
-
- Most woodworkers are trained on the job, picking up skills
- informally from experienced workers. Some acquire skills through
- vocational education or by working as carpenters on construction
- jobs. Others may attend colleges or universities that offer
- training in many areas including wood technology, furniture
- manufacturing, wood engineering, and production management. These
- programs prepare students for positions in production, supervision,
- engineering, or management.
-
- Beginners usually observe and help experienced machine operators.
- They may supply material or remove fabricated products from the
- machine. Trainees do simple machine operating jobs and are at first
- closely supervised by experienced workers. As they gain experience,
- they perform more complex jobs with less supervision. Some may
- learn to read blueprints, set up machines, and plan the sequence of
- their work. Most woodworkers learn the basic machine operations or
- job tasks in a few months, but becoming a skilled woodworker often
- requires 2 years or more.
-
- In the past, a high school education was seldom required. However,
- persons seeking woodworking jobs can enhance their employment and
- advancement prospects by completing high school. Training in
- mathematics, science, and computer applications will be beneficial
- in the future as woodworking technology becomes more sophisticated,
- and as more companies install computerized equipment. Employers
- often look for individuals with mechanical ability, manual
- dexterity, and the ability to pay attention to detail.
-
- Advancement opportunities are often limited and depend upon
- availability, seniority, and a worker's skills and initiative.
- Experienced woodworkers may become inspectors or supervisors
- responsible for the work of a group of woodworkers. Production
- workers can advance into these positions by assuming additional
- responsibilities and by attending workshops, seminars, or college
- programs. Those who are highly skilled may set up their own
- woodworking shops.
-
- Job Outlook
-
- Employment in the woodworking occupations is expected to grow more
- slowly than the average for all occupations through the year 2005.
- As the Nation's population, personal income, and business
- expenditures grow, the demand for wood products will increase. In
- addition, the continuing need for repair and renovation of
- residential and commercial properties is expected to stimulate
- demand. Opportunities for woodworkers who specialize in such items
- as moldings, cabinets, stairs, and windows, should therefore be
- particularly good.
-
- Several factors may limit the growth of woodworking occupations in
- coming years. Environmental measures designed to control various
- pollutants used in or generated by woodworking processes are likely
- to have a significant impact on employment, especially in secondary
- industries. Primary industries will be more affected by a shortage
- of timber as the harvesting of old growth forests on Federal lands
- becomes more restricted. Technological advances like computerized
- numerical control machinery and computer-aided design packages will
- prevent employment from rising as fast as the demand for wood
- products, particularly in the mills and manufacturing plants where
- many of the processes can be automated. In addition, some jobs will
- be lost in the United States as imports continue to grow and as U.S.
- firms move production to other countries. Finally, materials such
- as metal, plastic, and fiberglass will continue to be used as
- alternatives to wood in many products, primarily because they are
- cheaper, stronger, or easier to shape.
-
- As a result of these trends, employment opportunities in the primary
- wood industries may be more limited than those in the secondary
- industries. Also, as firms automate production, the demand for well
- educated workers will increase. Employment in all of the
- woodworking occupations is highly sensitive to economic cycles, so
- the growth in these occupations will be primarily affected by the
- overall state of the economy. Although this growth will be modest,
- thousands of openings will arise each year because of the need to
- replace experienced workers who transfer to other occupations or
- leave the labor force.
-
- Earnings
-
- Median weekly earnings for salaried full-time precision woodworkers
- were about $385 in 1992. The middle 50 percent earned between $294
- and $443. The lowest 10 percent earned less than $244, while the
- highest 10 percent earned over $630. Median weekly earnings for
- full-time woodworking machine operators were around $306 in 1992.
- The middle 50 percent earned between $237 and $392. The lowest 10
- percent earned less than $185, while the highest 10 percent earned
- over $495. Earnings vary by industry, geographic region, skill,
- educational level, and by the complexity of the machinery operated.
- Woodworkers usually receive a basic benefit package including
- medical and dental benefits and a pension plan.
-
- Some woodworkers who are engaged in processing primary wood and
- building materials, such as those in logging or sawmills, are
- members of the International Woodworkers of America. Others may
- belong to the United Furniture Workers of America or the United
- Brotherhood of Carpenters and Joiners of America.
-
- Related Occupations
-
- Many woodworkers follow blueprints and drawings and use machines to
- shape and form raw wood into a final product. Workers who perform
- similar functions working with other materials include precision
- metalworkers, metalworking and plastics-working machine operators,
- metal fabricators, molders and shapers, and leather workers.
-
- Sources of Additional Information
-
- For information about woodworking occupations, contact local
- furniture manufacturers, sawmills and planing mills, cabinetmaking
- or millwork firms, lumber dealers, a local of one of the unions
- mentioned above, or the nearest office of the State employment
- service.
-
- For general information about furniture woodworking occupations,
- contact:
-
- American Furniture Manufacturers Association, Manufacturing Services
- Division, P.O. Box HP-7, High Point, NC 27261.
-
- Furniture Center, North Carolina State University, Furniture
- Extension, Campus Box 7906, Raleigh, NC 27695-7906.
-
-
- Miscellaneous Production Occupations
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