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- MSD Single to Dual Transformation
- by
- Lyle Giese
- DELPHI Mail: LYLEG
-
-
-
- The subject of this article is something that I did several months
- ago. I took my MSD SD-1 and converted it into dual drive. It was not
- very hard to do and can be done with only a few parts. The most
- expensive part of the deal is the disk drive itself. I have found only
- two suppliers of them. Both of them advertise in the Computer Shopper.
- The first is LDL Electronics in Jupiter, Fla. He advertises in the
- classified section under disk drives.
-
- The other is Lolir Lctronics. They usually have a big ad elsewhere in
- the Computer Shopper. The units they had were used and in limited
- supply.
-
- I am sure that other suppliers can be found but the TEC FB501 disk
- drive that MSD used is a Single Sided, Single Density drive. Almost
- all of the ads you see for drives are for double sided and/or double
- density drives. So they are not readily availible.
-
- The MSD drive was engineered to be a dual drive (that is 2 units in one
- case with one disk drive controller). When they made the single they
- merely took out one of the drives and in some models took out one of
- the 2k RAM chips.
-
- The MSD when powering up tries to initialize both drives and if the
- second is missing it goes into the single drive mode. One of the
- differences you can see is the way the drive activity light works.
- In the dual unit you have 3 leds. In the single there is only one led.
- That single (the top one on the dual) led goes from green to red
- whenever a file is open or when loading or saving data. On the dual
- the power led is green and stays that way. The two other leds are one
- for each of the drives and are off until you acess one of the drives
- and then they behave like the red portion of the power led in single
- mode.
-
- The first thing you need to do is open up your single drive and look
- at the memory chips in it. From the front on the top row are the
- memory chips. MSD has places for four 2k RAM chips on the drive
- controller board.
-
- The first two memory chips are installed in all drives. The third is
- needed for the dual only and the fourth one is not found in duals. In
- some of the very early singles MSD populated all four memory chip
- locations. If you have one of these singles (I did) you don't need to
- add a memory chip. But if you need one they are a Synertek SY2128,
- same as a National Semiconductor HM6116P-4.
-
- Toward the back you will see two cables going from the controller
- board to the disk drive. You have to parellel them both into the new
- drive and with the third RAM chip in place you are actually done and
- have a dual unit.
-
- The ribbon cable sends and receives the signals from the controller to
- the drive. Telling the drive to move the head if needed and taking and
- sending the signals from the heads containing the actual data. The
- drive also tells the controller over the cable if there is a disk in
- the unit and if the disk has the write protect on or off. The
- controller must also tell which drive it wants to talk to in the dual
- unit.
-
- The other cable carries the power needed to run the drive, 5 volts DC
- to power the electronics on the drive and 12 volts DC to turn the
- motors on the drive.
-
- I purchased my drive from LDL in Jupiter, Fla. He was able to sell me
- a short piece of ribbon cable and the necessary connectors. For
- the power cable he has a small Y-power kit that will take the one
- power connector and turn it into two for you.
-
- The connectors that LDL sold me to tie the two cables together were
- called an LDE male ribbon connector and a LDE female ribbon connector.
- They contain two rows of pins to interconnect (34 in all). On the other
- end of your new piece of ribbon cable, you put a card edge connector
- to attach to the disk drive.
-
- The hardest part of the whole conversion is putting the connectors on
- the ribbon cable. I found that the vise mounted on my work bench
- worked fine. However I would caution that you do not apply too much
- tension with a vise as you could crush the connectors.
-
- It is easy to get the connectors on the new piece of ribbon cable.
- Putting the one on the existing cable is not as easy because it is
- hard to do while the cable is connected to the controller card. MSD
- used what is called a solder transition connector. The cable is not
- removable from the controller card.
-
- In order to get the connector on that piece of cable, it takes about
- four hands and a little patience. Someone needs to hold the controller
- cable close to the vise while holding on to the connector, all the
- while keeping the ribbon cable straight inside the connector WHILE
- tightening the vise down!
-
- WHEW! Like I said it takes more than one pair of hands in this phase
- of the project.
-
- Now you can hook up the new drive and see if it works. But before you
- power up the new drive, you have to change the drive number on the
- unit. Near the rear of the drive, you will find an option plug. The
- orignal drive will be set for drive 0. Move the option plug on the
- second drive to 1.
-
- On the orignal drive you must remove the terminator resistor pack.
- They are hold up resistors and terminate the data lines. You only want
- one set in the system and it should be on the last drive, in this case
- the new drive. The resistor pack is at the rear of the drive and is in
- an IC socket, designated RA11. All of the ICs on the drive are
- soldered in so it will be easy to see it. Carefully remove the
- resistor pack on drive 0 (your orignal one).
-
- On the surface that will complete the project and after you plug in
- the two cables, it should work at this point. But it should be pointed
- out that some minor modifications to the new drive are needed in order
- to read the GCR format, that CBM uses, reliably. The drives were made
- for MFM (which is a different manner of recording the information on
- the diskette that is used by IBM). Also you will want to add two leds.
-
- It is easy to see the difference when you look at the printed circuit
- boards on the two drives. The drive comes with 1/8 watt resistors
- installed from the factory. The modification involves changing/adding
- 3 resistors. MSD used 1/4 watt resistors for the modification. The
- difference in size of the resistors makes them very easy to spot on the
- printed circuit board.
-
- Resistor R9 is replaced with a 560 ohm resistor. Resistor R15 is
- parrelled with a 56K ohm resistor. And R22 is changed to a 10K ohm
- resistor. Be sure to use 1/4 watt or 1/8 watt resistors, not that
- performance will change but you will have troule with bigger sized
- resistors.
-
- Again you might try and run your new drive without changing the
- resistors and see if it will work well, before going to the trouble of
- changing resistors. As was stated it is just to make the drive read
- the GCR format better.
-
- After you do that, you will want to add the two leds needed to show
- drive activity and errors for each drive unit. Just under the green
- led will be a place for two more leds. Most any led will work as long
- as you don't reverse the leads. The voltage will not damage the unit
- if you do reverse it, it just won't light up.
-
- All that remains is to house your new dual drive in a new case and you
- will be all set. I went to MSD directly and purchased their drive
- cabinet from them. They insist on sending it out UPS COD. The total
- cost of parts was about $140.00, but I think the price of the disk
- drive has dropped a little since I bought mine.
-
- Was it worth it? YES! It is wonderful to be able to copy a
- diskette (that does not have any read errors) in under 2 minutes. And
- that includes formatting the destination diskette! Being able to copy
- files from one diskette to another without loading it into the
- computer first (VERY time consuming!). It does take longer to transfer
- a meduim size file than to copy a whole diskette. But it is very handy
- when sorting files and certainly is faster than pulling the file into
- the 64 and sending it out again.
-
- That takes care of converting your single MSD. If you have any
- questions you can contact me on the Flagship Forum or D-Mail via my
- username LYLEG.
-
- Enjoy and have fun with your new dual drive!
-