Step by Step: A Brick Veneer Retaining Wall
This 3-foot-high, 1-foot-thick wall consists of concrete blocks joined to a brick facing with mortar and
brick ties
. Bricks also cover the top and sides.
1. Lay out, excavate, level and build a reinforced 24-inch-wide, 10-inch-deep footing with a top 6 inches below ground. (Footing dimensions will vary with local building code and height of wall.) Before pouring, add
rebar
crossbars every 32 inches, securing them to the long pieces with tie wire. Create vertical reinforcement by bending a 55-inch length of rebar into an L-shape whose foot is 10 inches long. Starting 8 inches from end of wall, place an L every 32 inches along the wall. With tie wire, bind the foot of each L along the center length of rebar. The Ls will poke up through the hollow cells in concrete blocks.
2. On the cured footing, mark-off the front edge for the brick veneer. Measure back the width of the brick (plus ╜ inch for mortar) for the base of the concrete block.
3. On the footing,
throw a line of mortar
along the front and back edges where concrete blocks will go, and along both end joints. Lay first layer of block, making sure it is aligned and level.
4. Lay rebar over the first layer through notches in blocks. Apply mortar and start the second layer with a half block. Set brick ties into mortar every 12 inches along top of second layer, then start the third layer with a full block. Alternate between rebar and brick ties until the wall is 7 layers high.
5. Allow a day for mortar to cure. Then mix mortar or
concrete grout
and fill all concrete-block cells with it. Poke down through the grout with a piece of rebar to force out any air pockets.
6. Lay out the face of the brick veneer with stakes and
mason's line
Deposit a brick-wide bed of mortar along front of the block wall. Then lay the first layer, buttering the back and one end of each brick with mortar before setting it in place. Check that bricks are aligned and level.
7. Lay the remaining layers, starting every other layer with a half brick. Brick ties protruding from concrete-block wall will protrude into mortar between layers of brick.
8. As you work, tool joints in bricks before the mortar becomes too firm.
9. Lay a brick cap across both walls, setting the front row of brick perpendicular to the face of the wall. Edges of bricks should be flush with wall or overhanging it slightly. Lay a back row of bricks parallel with length of wall.
10. To finish the sides, lay staggered layers of 1╜ bricks each.
11. After 5 days, apply
masonry waterproofer
on the back of wall. Install drainage pipe at the base, then backfill.
shovel
hammer
hand and circular saws
hand sledge
stake and
mason's line
4-foot mason's level
brick chisel
trowel
wheelbarrow
rebar bender
Tool and hardware-related resources on the Web
Wait five days for the mortar to dry before backfilling any masonry wall.
Safety-related resources on the Web:
Index of Occupational Safety and Health Resources (http://turva.me.tut.fi/~oshweb/)
National Safety Council (http://www.national-safety-council.ie/)
National Institute for Occupational Safety and Health (http://www.cdc.gov/niosh/homepage.html)
Other safety Web sites
Does Your Yard Slope?
Before You Start
Clearing the Area
Improving Drainage
Controlling Erosion
Working with Pros
Rough Grading
Mortar
Concrete Blocks