The following guidelines will assist you in choosing the most economical grade of stainless steel for a particular application. Basically, the stainless steel must have properties (strength, corrosion resistance, etc.) suitable for the application, be capable of fabrication into the desired part, and be readily available in the product form desired. The listing that follows ranks the stainless steels by decreasing cost, (Type 330 the most expensive) and by decreasing corrosion resistance (Type 409 being the least corrosion resistant). Alloy Relative Cost ----- ------------- 330 2.5 These are relative guidelines only. Cost is 310 2.3 dependent on product form, quantity and other 309 2.0 factors. 316 1.3 304L 1.1 304 * 1.0 301 0.9 201 0.8 430 0.7 409 0.6 * Type 304 is often a good choice for the best combination of properties and cost. - Can Type 301 be used instead of Type 304 ? - Compare. - Can an alloy in the 400 series be used instead of the 300 series? - Use 304 rather than 304L, unless weld corrosion resistance is critical. Consider the overall, installed, cost for the use of stainless steel. Often it is justified when total service life is evaluated versus a lower initial cost for non-stainless steel. The engineer's objective is to select and use the least expensive material which will meet the requirements of the service conditions, and perform in an acceptable manner over the desired service life of the equipment. When fabrication and installation costs are taken into account, in addition to the cost of the raw materials, the engineer often finds that the most durable material is only slightly more expensive than the least durable. When the owner also considers life cycle, or downstream maintenance costs, he often finds he can not afford the lower cost material. In comparing costs, it is desirable to consider costs under the following general headings. 1. Cost of raw materials 2. Manufactured cost - Materials plus labor to manufacture. Includes items such as pumps, valves, filters, pipe, fittings, pressure vessels, heat exchangers, etc. 3. Installed cost - Manufactured cost plus labor to install. The cost of installing piping greatly alters the comparative costs of the pipe and fittings. 4. Life cycle, or maintenance and repair costs - The costs of periodic maintenance and renewal can make the lower cost material the most expensive to use in the long run. Manufactured or OEM costs are obtained from the manufacturers. Installed costs can often be found in the open literature under costs. Chemical Engineering magazine has published a number of excellent articles on equipment and installed costs. Life cycle and downstream costs are tracked by individual companies and by the larger engineering firms but are seldom published. For further information consult NiDI Publication 10 002 "Evaluating the Installed Cost of Corrosion Resistant Piping".