Starting the drill is often a greater problem in drilling stainless steel than in carbon or alloy steel, mainly because stainless steel is more easily work hardened. When a spot is severely work hardened, it will cause the drill to wander or overheat thus dulling the drill in a few revolutions. When conventional center punches are used, they must be tapped lightly (especially when the higher-nickel grades of stainless are being drilled to avoid creating hard spots. Triple punches are preferred because they are less likely to cause work hardening in the center. The use of drill templates is another means of avoiding work hardening. When starting or re-entering the hole, the drill should be at full speed with positive feed. Dwell periods should not be permitted. When numerically controlled equipment is available, center drilling is often used for locating and starting holes. The two examples that follow describe operations in which certain drilling and the use of numerically controlled machines eliminated the need for drill jigs. In some applications, the use of spiral point drills has eliminated the need for jigs or center drilling when numerical control is used on the machine. ============================================================================== Nominal Speeds and Feeds for Drilling Stainless Steels with High Speed Steel Drills Type of Condi- Brinell Speed Feed (ipr) for nominal diam.(in.) of: steel(a) tion(b) hardness sfm .125 .250 .500 .750 1.000 1.500 2.000 FM Fer Ann 135 to 185 140 .003 .005 .010 .014 .018 .020 .025 FM Mar Ann 135 to 185 140 .003 .005 .010 .014 .018 .020 .025 Ann or CD 185 to 240 130 .003 .005 .010 .014 .018 .020 .025 Q & T 275 to 325 65 .002 .004 .006 .008 .010 .014 .018 Q & T 375 to 425 40 .001 .002 .004 .006 .008 .009 .010 FM Aus Ann 135 to 185 100 .003 .005 .010 .014 .018 .020 .025 CD 225 to 275 90 .003 .005 .010 .014 .018 .020 .025 Ferritic Ann 135 to 185 60 .002 .003 .006 .008 .010 .014 .018 Mar(410) Ann 135 to 185 70 .003 .004 .006 .008 .010 .014 .018 Ann 175 to 225 60 .002 .003 .006 .008 .011 .014 .018 Q & T 275 to 325 50 .002 .003 .005 .008 .011 .013 .016 Q & T 375 to 425 40 .001 .002 .004 .006 .008 .009 .010 Mar(431) Ann 225 to 275 50 .002 .003 .005 .008 .011 .013 .016 Q & T 275 to 325 45 .002 .003 .005 .008 .011 .013 .016 Q & T 375 to 425 40 .001 .002 .004 .006 .008 .009 .010 Mar(440) Ann 225 to 275 40 .002 .003 .005 .009 .010 .012 .013 Q & T 275 to 325 35 .001 .002 .003 .005 .006 .008 .009 Q & T 375 to 425 25 .001 .002 .003 .004 .005 .006 .007 Q & T Rc 48 to 52 20 .0005 .001 .002 .002 .003 .003 .004 Aus(304) Ann 135 to 185 50 .002 .003 .005 .009 .010 .013 .016 CD 225 to 275 45 .002 .003 .005 .008 .011 .013 .016 Aus(316) Ann 135 to 185 45 .002 .003 .005 .008 .011 .013 .016 Abbreviations used: FM = Free Machining Fer = Ferritic Mar = Martensitic Aus = Austenitic Ann = Annealed CD = Cold drawn Q and T = Quenched and tempered Hard = Hardened N and T = Normalized and tempered.