Single-point tools for turning the austenitic chromium-nickel grades must have adequate clearance to avoid work hardening of freshly cut surfaces. The back rake angle should be as large as permissible, to aid in breaking of chips. Chip breakers are helpful, but their design must be such that the cutting edges will not be weakened. Improperly designed chip curlers can cause chip crowding and tool damage. In this table, the design of single-point tools (made of high speed steel, cast alloy and carbide) for turning stainless steels is compared with designs for turning plain carbon, alloy and ultra-high-strength steels. The use of a cutting fluid is more desirable for machining stainless steels than for machining carbon or alloy steels for two reasons: (a) stainless steels are generally less machinable than carbon or alloy steels, and (b) the lower heat conductivity of stainless steels increases the need for cooling. Water-soluble oils (usually in proportions of 1 part oil to 12 to 20 parts water) and sulfochlorinated cutting oils (having a viscosity of 300 SUS maximum at 100 F) are the cutting fluids most widely used in machining stainless steels. ========================================================================= Nominal Speeds and Feeds for Turning Stainless Steels With Single-Point and Box Tools Rough turning (c) Finish turning(d) (.150-in. depth) (.025-in. depth) Speed (sfm) of: Speed (sfm) of: Type of Condi- Brinell HSS Carbide tools HSS Carbide t'ls steel tion(b) hardness tools Brazed Dispos. tools Braz. Disp. FM Fer Ann 135 to 185 150 500 575 170 560 640 FM Mar Ann 135 to 185 150 500 575 170 560 640 Ann or CD 185 to 240 140 450 515 160 500 575 Q & T 275 to 325 70 325 375 80 375 425 Q & T (e) 375 to 425 40 150 170 50 200 225 FM Aus Ann 135 to 185 95 400 460 115 450 515 CD 225 to 275 90 350 400 110 400 460 Ferritic Ann 135 to 185 110 450 515 130 500 575 Mar(410) Ann 135 to 185 110 450 515 130 500 575 Ann 175 to 225 100 400 460 120 450 520 Q & T 275 to 325 60 250 285 75 300 345 Q & T 375 to 425 40 150 175 50 175 200 Mar(431) Ann 225 to 275 70 300 350 85 350 400 Q & T 275 to 325 55 225 260 80 275 315 Q & T (f) 375 to 425 40 150 175 50 175 200 Mar(440) Ann 225 to 275 60 275 315 75 335 385 Q & T 275 to 325 50 200 230 60 240 275 Q & T (f) 375 to 425 40 150 175 50 175 200 Q & T (e) Rc48 to 52 20 100 115 30 125 140 Q & T (g) Rc54 to 56 55 65 70 80 Aus(304) Ann 135 to 185 80 275 315 100 335 385 CD 225 to 275 75 250 285 95 300 345 Aus(316) Ann 135 to 185 70 250 285 90 300 345 (b) Ann = Annealed CD = Cold Drawn Q & T = Quenched and tempered Hard = Hardened N & T = Normalized & tempered Rc = Rockwell C (c) Feed, .015 ipr (d) Feed, .007 ipr (e) Feed, high speed steel and carbide, .010 ipr for roughing, .005 ipr for finishing (f) Feed, high speed steel only, .010 ipr for roughing, .005 ipr for finishing (g) Feed, carbide only, .005 ipr for roughing and finishing